SO96-2-00 - TE CONNECTIVITY

8-44 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Shield Termination

SolderSleeve Shield Terminators

Product Selection Process

1. Select product series

from the Product Options

table below.

2. Determine cable

dimensions.

3. Optional: Select prein-

stalled wirelead type

(see Table G on page

8-47 for type

descriptions).

4. Select part number (use

the selection table indi-

cated for your product

series in the Product

Options table below).

5. Refer to Table H on page

8-49 for cross-reference

information.

Product Options (Refer to Table G on Page 8-47 for Additional Information)

System Oper.Used on Part No.

Product Temperature Cables Rated Environmental Solder Flux Insulation Selection

Series (Max.) (Min.) Protection Alloy Type Material Table

CWT 125°C [257°F] 85°C [185°F] Splash resistant Cd18 RA Polyolefin A

SO63* 150°C[302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride B

S01/S02**, S03 150°C [302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride C, D

SO96*** 175°C [347°F] 150°C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride E

SO175**** 175˚C [347°F] 150˚C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride F

*Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator.

**Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.

***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator.

****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator.

Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult Tyco Electronics for details.

Jacket OD (max.) Shield OD (min.)

Product Facts

nTransparent insulation

sleeve provides

encapsulation,

inspectability, strain relief,

and insulation

nPrefluxed solder preform

provides a controlled

soldering process

nOne-piece design offers

easy installation and lower

installed cost

nOptional preinstalled ground

leads provide convenience

and ease of installation

Applications

Used for shield-to-ground

termination.

Available in:

Americas n

Europe n

Asia Pacific n

Electrical Interconnect Products

8-45

Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Shield Termination

SolderSleeve Shield Terminators (Continued)

Table A. CWT Series

(125°C [257°F] rated)

Cable OD Part Nos.

Jacket Shield No Preinstalled With Preinstalled Lead

ODMax. OD Min. Lead (22AWG/0.38 mm2green)

1.7 [.065] 0.9 [.035] CWT-3801 —

1.95 [.075] 1.1 [.043] CWT-3802 —

2.7 [.105] 1.5 [.059] CWT-3 CWT-3-W122-5

4.5 [.180] 2.0 [.079] CWT-5 CWT-5-W122-5

6.0 [.235] 3.3 [.130] CWT-6 CWT-6-W122-5

7.0 [.275] 3.3 [.130] CWT-7 CWT-7-W122-5

8.7 [.340] 4.5 [.177] CWT-9 CWT-9-W122-5

10.7 [.420] 4.5 [.177] CWT-11 CWT-11-W122-5

13.0 [.510] 7.0 [.276] CWT-13 CWT-13-W122-5

*See Table G on page 8-47 for lead description.

Note: The CWT series is suitable for applications using low-temperature wires (typically rated at 85°C [185°F] to 125°C [257°F]) with bare copper or tin plating.

Cable OD Part Nos.

No Preinstalled Lead Option* Braid Strap

Jacket OD Shield OD Preinstalled

Max. Min. Lead 20 AWG 22 AWG 24 AWG 26 AWG Nickel Plated Tin Plated

1.95 [0.075] 0.90 [.035] SO63-1-00 SO63-1-55-20-90 SO63-1-55-22-90 SO63-1-55-24-90 SO63-1-55-26-90 SO63-1-01 SO63-1-9030

2.7 [0.105] 1.40 [.055] SO63-2-00 SO63-2-55-20-90 SO63-2-55-22-90 SO63-2-55-24-90 SO63-2-55-26-90 SO63-2-01 SO63-2-9030

4.3 [0.170] 2.15 [.085] SO63-3-00 SO63-3-55-20-90 SO63-3-55-22-90 SO63-3-55-24-90 SO63-3-55-26-90 SO63-3-01 SO63-3-9030

6.0 [0.235] 3.30 [.130] SO63-4-00 SO63-4-55-20-90 SO63-4-55-22-90 SO63-4-55-24-90 SO63-4-55-26-90 SO63-4-01 SO63-4-9030

7.0 [0.275] 4.30 [.170] SO63-5-00 SO63-5-55-20-90 SO63-5-55-22-90 SO63-5-55-24-90 SO63-5-55-26-90 SO63-5-01 SO63-5-9030

*See Table G on page 8-47 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows:

90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG)

The SO63 series is immersion resistant, features the Raychem BiAlloy temperature indication system, and meets the performance requirements of

SAE-AS83519 (formerly MIL-S-83519) .

BiAlloy Temperature

Indication System

This system greatly enhances the reliability and repeatabil-

ity of SO63 series terminators while reducing installed cost.

The heat-shrinkable thermoplastic sleeve contains a pre-

cisely engineered, fluxed solder band that is visible through

the sleeve. The band provides exactly the amount of solder

and flux required to terminate the ground lead to the cable

shield. Encircling the band is a small temperature indicator

ring. This ring melts only when the surfaces to be joined

have reached the correct soldering temperature, thus

ensuring a properly soldered connection. Process control is

built into each sleeve.

Table B. SO63 Series

8-46 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Shield Termination

SolderSleeve Shield Terminators (Continued)

Cable OD Part No. (MIL Part Number and Raychem Part No.) by Lead Option

Preinstalled Lead Option*

Jacket OD Shield OD No Preinstalled Lead 20 AWG 22 AWG

Max Min MIL Raychem MIL Raychem MIL Raychem

1.95 [0.075] 0.9 [.035] M83519/1-1 S01-01-R M83519/2-1 S02-01-R M83519/2-6 S02-06-R

2.7[0.105] 1.40 [.055] M83519/1-2 S01-02-R M83519/2-2 S02-02-R M83519/2-7 S02-07-R

4.3 [0.170] 2.15 [.085] M83519/1-3 S01-03-R M83519/2-3 S02-03-R M83519/2-8 S02-08-R

6.0 [0.235] 3.30 [.130] M83519/1-4 S01-04-R M83519/2-4 S02-04-R M83519/2-9 S02-09-R

7.0 [0.275] 4.30 [.170] M83519/1-5 S01-05-R M83519/2-5 S02-05-R M83519/2-10 S02-10-R

Jacket OD Shield OD Preinstalled Lead Option*

Max. Min. 24 AWG 26 AWG

1.95 [0.075] 0.9 [.035] M83519/2-11 S02-11-R M83519/2-16 S02-16-R

2.7 [0.105] 1.40 [.055] M83519/2-12 S02-12-R M83519/2-17 S02-17-R

4.3[0.170] 2.15 [.085] M83519/2-13 S02-13-R M83519/2-18 S02-18-R

6.0 [0.235] 3.30 [.130] M83519/2-14 S02-14-R M83519/2-19 S02-19-R

7.0 [0.275] 4.30 [.170] M83519/2-15 S02-15-R M83519/2-20 S02-20-R

*See Table G for lead description.

M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in termi-

nation and inspection. The Raychem part number is permanently marked on the sleeve.

Thermochromic Temperature Indicator

The M83519 (S01 and S02) series terminators contain

acolored thermochromic temperature indicator that

exhibits a distinct color change when surfaces have

reached wetting temperature. This color change gives both

manufacturing and Quality Control an aid in the inspection

of the completed termination.

Table C. S01/S02 M83519

Series

Thermochromic Temperature Indicator

The S03 series terminators contain a colored ther-

mochromic temperature indicator that exhibits a

distinct color change when surfaces have reached wetting

temperature. This color change gives both Manufacturing

and Quality Control an aid in the inspection of the

completed termination.

Table D. S03 Series

Cable OD Part No.

Preinstalled Lead Option*

Jacket OD Shield OD

Max. Min. Tin plated Braid Strap Nickel plated Braid Strap

1.95 [0.075] 0.9 [.035] S03-01-R S03-06-R

2.7 [0.105] 1.40 [.055] S03-02-R S03-07-R

4.3 [0.170] 2.15 [.085] S03-03-R S03-08-R

6.0 [0.235] 3.30 [.130] S03-04-R S03-09-R

7.0 [0.275] 4.30 [.170] S03-05-R S03-10-R

*See Table G for lead description.

Electrical Interconnect Products

8-47

Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Shield Termination

SolderSleeve Shield Terminators (Continued)

Cable OD Part No.

Preinstalled Lead Option*Jacket OD Shield OD No

Max. Min. Preinstalled Lead 22 AWG Braid Strap

1.95 [0.075] 0.9 [.035] SO96-1-00 SO96-1-55-22-90 SO96-1-01

2.7 [0.105] 1.40 [.055] SO96-2-00 SO96-2-55-22-90 SO96-2-01

4.3 [0.170] 2.15 [.085] SO96-3-00 SO96-3-55-22-90 SO96-3-01

6.0 [0.235] 3.30 [.130] SO96-4-00 SO96-4-55-22-90 SO96-4-01

7.0 [0.275] 4.30 [.170] SO96-5-00 SO96-5-55-22-90 SO96-5-01

*See Table G for lead description.

The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C [392°F]. This series features a ther-

mochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RAflux compatible

with nickel-plated shields.

Table G. Preinstalled Lead

Description

Series Lead Type Remarks Plating Stranding Min. Length

M83519, SO63 55A0111MIL-W-22759/32 Tin Stranded 150 [6.00]

SO96, SO175 55A0813 MIL-W-22759/41 Nickel Stranded 150 [6.00]

SO63, SO96, S03 Braid strap Uninsulated Nickel 40 x 38 AWG 150 [6.00]

CWT XL polyethylene UL Listed Tin Stranded (W1) 150 [6.00]

SO63, S03 Braid Strap Uninsulated Tin Stranded 150 [6.00]

Cable OD Part No.

Preinstalled Lead Option*

Jacket OD Shield OD No

Max. Min. Preinstalled Lead 22 AWG Braid Strap

1.95 [0.075] 0.90 [0.035] SO175-1-00 SO175-1-1-55-22-90 SO175-1-01

2.7 [0.105] 1.40 [0.055] SO175-2-00 SO175-2-1-55-22-90 SO175-2-01

4.3 [0.170] 2.15 [0.085] SO175-3-00 SO175-3-1-55-22-90 SO175-3-01

6.0 [0.235] 3.30 [0.130] SO175-4-00 SO175-4-1-55-22-90 SO175-4-01

7.0 [0.275] 4.30 [0.170] SO175-5-00 SO175-5-1-55-22-90 SO175-5-01

*See Table G for lead description.

Thermochromic

Temperature Indicator

The SO96 series terminators contain a colored ther-

mochromic temperature indicator that exhibits a

distinct color change when surfaces have reached

wetting temperature. This color change gives both manu-

facturing and Quality Control an aid in the

inspection of the completed termination.

Table E. SO96 Series

(175°C [347°F] rated)

BiAlloy Temperature Indication System

This system greatly enhances the reliability and

repeatability of SO175 series terminators while reducing

installed cost. The temperature indicator ring, encircling the

solder preform, melts to indicate the veryminimum amount

of heat.

Table F. SO175 Series

(175°C [347°F] rated)

8-48 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Material

Insulation

SO, M83519 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride

CWT Radiation-crosslinked, heat-shrinkable polyolefin

Solder and flux

SO63, M83519, S03 Solder: Sn63 Pb37 Flux: ROL1 per ANSI - J - 004 (RMA Flux)

SO96, SO175 series Solder: Sn96 Ag4 Flux: ROM1 per ANSI - J - 004 (RA Flux)

CWT Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI - J - 004 (RA Flux)

Ground lead

CWT series XL polyethylene

SO, M83519, SO175 MIL-W-22759/32 or /41

Typical Performance

Voltage drop 2.5 mV

Tensile strength Exceeds strength of ground lead

Dielectric strength 1.0 kV immersed

Temperature rating

CWT -55°C to 125°C [-67°F to 257°F]

SO63/M83519/S03 -55°C to 150°C [-67°F to 302°F]

SO96/SO175 series -55°C to 175°C [-67°F to 347°F]

Insulation resistance 1000 megohms

Series Agency Raychem

CWT — D-5023

SO63* NAS 1747 RT-1404

M83519** MIL-S-83519/1&/2 RT-1404

SO96*** NAS 1747 RT-1404

SO175 RT-1404

* Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747,

supplied with BiAlloy temperature indicator.

** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.

***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with

thermochromic temperature indicator.

Shield Termination

SolderSleeve Shield Terminators (Continued)

For proper installation of

these devices, the correct

heating tool and reflector

attachment must be used.

Any one of the following

Raychem heating tools is

recommended:

nHL1802E

nAA-400 Super Heater

nCV-1981

nMiniRay

nIR-1759

Product Characteristics

Specifications/Approvals

Installation For detailed instructions and recommended reflector

attachments, refer to the appropriate Raychem

installation procedure:

Series Procedure

CWT RPIP 655-00-D

SO63 RCPS 100-70

M83519 (S01/S02) RCPS 100-70

SO96 RCPS 100-70

S03 RCPS 100-70

SO175 RCPS-100-70

You will find ordering information for these tools

in section 10.

Electrical Interconnect Products

8-49

Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Shield Termination

SolderSleeve Shield Terminators (Continued)

Table H. NAS, M83519, and

Raychem Cross-Reference NAS Raychem D Series NAS

Part No. Part No. Comment

1744-1 D-1744-01

1744-2 D-1744-02

1744-3 D-1744-03

1744-4 D-1744-04

1744-5 D-1744-05

1744-6 D-1744-06

1744-7 D-1744-07

1744-8 D-1744-08

1745-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)

1745-2 D-100-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)

1745-3 D-101-00 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)

1745-4 D-103-00 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)

1745-5 D-144-26

1745-6 D-100-31

1745-7 D-101-31

1745-8 D-103-31

1745-9 Obsolete - Use NAS1745-13

1745-10 Obsolete - Use NAS1745-14

1745-11 Obsolete - Use NAS1745-15

1745-12 Obsolete - Use NAS1745-16

1745-13 D-142-83 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)

1745-14 D-142-50 Inactive, Use SAE-AS83519/1-2(formerly MIL-S-83519)

1745-15 D-142-51 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)

1745-16 D-142-52 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)

1745-17 D-107-00 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)

1745-18 D-104-00

1745-19 D-105-00

1745-20 D-107-31

1745-21 D-104-31

1745-22 D-105-31

1745-23 D-142-56 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)

1745-24 D-142-65

1745-25 D-142-66

1746-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)

1746-2 D-144-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)

1746-3 D-144-01 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)

1746-4 D-144-02 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)

1746-5 D-144-26

1746-6 D-144-03

1746-7 D-144-04

1746-8 D-144-05

1746-9 D-144-46 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)

1746-10 D-144-37

Military Raychem S01/S02 Series* Raychem SO63 Series**

Part No. Part No. Part No.

M83519/1-1 S01-01-R SO63-1-00

M83519/1-2 S01-02-R SO63-2-00

M83519/1-3 S01-03-R SO63-3-00

M83519/1-4 S01-04-R SO63-4-00

M83519/1-5 S01-05-R SO63-5-00

M83519/2-1 S02-01-R SO63-1-55-20-90

M83519/2-2 S02-02-R SO63-2-55-20-90

M83519/2-3 S02-03-R SO63-3-55-20-90

M83519/2-4 S02-04-R SO63-4-55-20-90

M83519/2-5 S02-05-R SO63-5-55-20-90

M83519/2-6 S02-06-R SO63-1-55-22-90

M83519/2-7 S02-07-R SO63-2-55-22-90

M83519/2-8 S02-08-R SO63-3-55-22-90

M83519/2-9 S02-09-R SO63-4-55-22-90

M83519/2-10 S02-10-R SO63-5-55-22-90

M83519/2-11 S02-11-R SO63-1-55-24-90

M83519/2-12 S02-12-R SO63-2-55-24-90

M83519/2-13 S02-13-R SO63-3-55-24-90

M83519/2-14 S02-14-R SO63-4-55-24-90

M83519/2-15 S02-15-R SO63-5-55-24-90

M83519/2-16 S02-16-R SO63-1-55-26-90

M83519/2-17 S02-17-R SO63-2-55-26-90

M83519/2-18 S02-18-R SO63-3-55-26-90

M83519/2-19 S02-19-R SO63-4-55-26-90

M83519/2-20 S02-20-R SO63-5-55-26-90

*QPL listed to SAE-AS83519 (formerly MIL-S-83519)

** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519)