01
.
03
Volume of solder paste
Connector
termination
Fig. 4: Plated through hole with connector termination
pcb
Solder requirements
Application of solder paste
Before the components are assembled, solder
paste is applied to all the solder pads and the plated
through holes. Usually a screen printing process is
used for this purpose. A squeegee moves across
the pcb, which is masked with screens and presses
the solder paste into all unmasked areas. A good
solder joint is basically determined by the amount
of the applied solder paste. Only a few parameters
(illustrated on the right) will lead to the right quantity.
As an alternative to screen printing, the solder paste
can be applied by means of a dispenser. A high-
precision robot moves the dispenser to all required
positions on the pcb. The dispensing method is
particularly suitable for small pcb’s or applications
which demand high precision and flexibility in
dispensing volumes.
connector was designed for Pin in Hole
Intrusive Reflow with features like an inspection
friendly black colour, tape and reel packaging for
automated handling and it is self retaining on pcb.
The design – moulded from high temperature
resistant material – ensures good heat distribution,
so that current solder temperature profiles can be
used. The special material of the insulation body
withstands also the higher temperatures of lead free
soldering.
Advantages for using connectors are:
● Partial dip soldering or press fitting
is no longer required
● High mechanical stability
● Complete compatibility
with Surface Mount Technology
● Savings through integration
into the automated assembly process
● Reduced floor space in the production plant
Fig. 3: Dispenser in operation
Solder paste volume
There are numerous scientific studies dealing with
calculation of the required quantity of solder paste.
These studies use various parameters, e.g. the
shrinking factor of the paste during soldering or the
thickness of the screens used for masking the pcb.
Since such calculation methods are complicated
to apply, the following rule of thumb has proved
valuable in practice:
VPaste = 2(VH – VP)
in which:
VPaste = Required volume of solder paste
VH = Volume of the plated through hole
VP = Volume of the connector termination
in the hole
Comment: the multiplier “2” compensates for
solder paste shrinkage during soldering. For
this purpose, it was assumed that 50 % of the
paste consists of the actual solder, the other
50 % being soldering aids.
Requirements for the solder connection
At the beginning of a new production batch, the
process parameters, such as quantity of solder paste
and soldering temperature, can be set by interpreting
simple cross-sections of the soldered connection. A
reliable measure for achieving optimum parameters
is the quantity of solder required to fill the hole. In
soldered connections of high quality, the holes are
filled to between 75 % and 100 %.