Features * * * * * * Regulated Converter 4:1 wide input voltage range 1.6kVDC isolation UL certified Efficiency up to 88% Six-sided continuous shield No minimum load required DC/DC Converter RP15-AW Description The RP15-AW series are ultraminiature wide input voltage range power DC/DC converters in a case half the size of industry standard 15W converters. Despite their small size, the RP15-AW converters are fully specified devices with output currents up to 4 Amps, no minimum load, 1600VDC isolation and low ripple/noise figures. The outputs are also fully protected against short circuits, overcurrent and overvoltage. The RP15-AW series will find many uses in applications where board space and/or board height is at a premium. 15 Watt 1" x 1" Single and Dual Output Selection Guide Part Number Input Output Output Input (1)Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC][mA][mA] [%] [F] RP15-243.3SAW (3,4)9-36 3.3 4000640 86 12000 RP15-2405SAW (3,4) 9-36 5 3000 727 86 6000 RP15-2412SAW (3,4) 9-36 12 1300747 87 1000 RP15-2415SAW (3,4) 9-36 15 1000718 87 660 RP15-483.3SAW (3,4)18-75 3.3 4000 320 86 12000 RP15-4805SAW (3,4)18-75 5 3000359 87 6000 RP15-4812SAW (3,4) 18-75 12 1300 374 87 1000 RP15-4815SAW (3,4)18-75 15 1000359 87 660 RP15-2405DAW (3,4) 9-36 5 1500735 85 3000 RP15-2412DAW (3,4) 9-36 12625718 87 520 RP15-2415DAW (3,4) 9-36 15500710 88 330 RP15-4805DAW (3,4) 18-75 5 1500368 85 3000 RP15-4812DAW (3,4)18-75 12 625363 86 520 RP15-4815DAW (3,4)18-75 15 500359 87 330 E196683 UL60950-1 certified Notes: Note1: Maximum values at nominal input voltage and full load Note2: Max. Cap load is tested at minimum Input and constant resistive load Model Numbering RP15-__ __ _AW/_-_ nom. Input Voltage Output Voltage "Package (4)" "CTRL Logic (3)" Single or Dual Notes: Note3: Note4: no suffix for standard part without Trim or CTRL pin add suffix "P" for CTRL function with positive logic (1=ON, 0=OFF) and Trim pin add suffix "N" for CTRL function with negative logic (0=ON, 1=OFF) and Trim pin add suffix "-HC" for premounted Heat-sink with clamps Ordering Examples RP15-2405SAW/P = 24V input, 5V output, single, positive Logic CTRL pin RP15-4805DAW-HC = 48V input, 5V output, dual, without CTRL pin, Heat-sink premounted www.recom-power.com REV.: 5/2019 PD-1 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. nom. Vin = 24VDC nom. Vin = 48VDC 9VDC 18VDC 24VDC 48VDC 36VDC 75VDC Input Filter Pi-Type Input Voltage Range 100s max. nom. Vin = 24VDC nom. Vin = 48VDC nom. Vin = 24VDC DC-DC ON DC-DC OFF 8VDC nom. Vin = 48VDC DC-DC ON DC-DC OFF 16VDC Input Surge Voltage Under Voltage Lockout (UVLO) 50VDC 100VDC 9VDC 18VDC Input Reflected Ripple Current (5) 30mAp-p refer to "OUTPUT VOLTAGE TRIMMING" Output Voltage Trimming -10% Minimum Load +10% 0% Power up ON/OFF CTRL Start-up Time 30ms 30ms Positive Logic DC-DC ON DC-DC OFF Open or 3.0VDC < VCTRL< 15VDC Short or 0VDC < VCTRL< 1.2VDC Negative Logic DC-DC ON DC-DC OFF Short or 0VDC < VCTRL< 1.2VDC Open or 3.0VDC < VCTRL< 15VDC -0.5mA +1.0mA ON/OFF CTRL (6) Input Current of CTRL pin DC-DC ON Standby Current DC-DC OFF 2.5mA Internal Operating Frequency 360kHz measured at 20MHz BW, with a 1F M/C X7R and 10F T/C Ripple and Noise 400kHz 3.3Vout, 5Vout 12Vout, 15Vout 75mVp-p 100mVp-p 5Vout, 12Vout, 15Vout 100mVp-p 440kHz Notes: Note5: Simulated source impedance of 12H. 12H inductor in series with +Vin Note6: If no suffix is specified, the control pin will be omitted. If fitted, the ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin RP15-2405SAW Efficiency vs. Input Voltage full load Efficiency vs. Output Current 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 9Vin 24Vin 36Vin 50 45 20 30 40 50 60 70 80 90 80 75 70 65 40 10 85 60 100 9 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] Output Current [%] continued on next page www.recom-power.com REV.: 5/2019 PD-2 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) RP15-4805SAW Efficiency vs. Input Voltage full load Efficiency vs. Output Current 95 95 90 90 80 75 70 65 60 55 80 75 18Vin 48Vin 75Vin 50 45 40 85 Efficiency [%] Efficiency [%] 85 20 10 30 40 50 60 70 80 90 70 65 100 18 24 30 36 42 48 54 60 66 75 Input Voltage [VDC] Output Current [%] OUTPUT VOLTAGE TRIMMING Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for choosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up Trim down -Vout Trim RD RU +Vout Trim RP15-xx3.3SAW Trim up Vout = RU = Trim down Vout = RD = 1 2 3 4 5 6 7 8 9 10 [%] 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 [VDC] 385.071 191.511 126.990 94.730 75.374 62.470 53.253 46.340 40.963 36.662 [kW] 1 2 3 4 5 6 7 8 9 10 [%] 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 [VDC] 116.719 54.779 34.133 23.810 17.616 13.486 10.537 8.325 6.604 5.228 [kW] 2 3 4 5 6 7 8 9 10 [%] RP15-xx05SAW Trim up Vout = RU = Trim down Vout = RD = 1 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 [VDC] 253.450 125.700 83.117 61.825 49.050 40.533 34.450 29.888 26.339 23.500 [kW] 1 2 3 4 5 6 7 8 9 10 [%] 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 [VDC] 248.340 120.590 78.007 56.715 43.940 35.423 29.340 24.778 21.229 18.390 [kW] continued on next page www.recom-power.com REV.: 5/2019 PD-3 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) RP15-xx12SAW Trim up 1 4 5 6 7 8 9 10 [%] 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 [VDC] 99.057 64.334 46.973 36.557 29.612 24.652 20.932 18.038 15.723 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 [VDC] 776.557 380.723 248.779 182.807 143.223 116.834 97.985 83.848 72.853 64.057 [kW] 2 3 4 5 6 7 8 9 10 [%] Vout = RD = 3 203.223 Vout = RU = 2 RP15-xx15SAW Trim up 1 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 [VDC] 161.557 78.223 50.446 36.557 28.223 22.668 18.700 15.723 13.409 11.557 [kW] Vout = RU = 1 2 3 4 5 6 7 8 9 10 [%] 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 [VDC] 818.223 401.557 262.668 193.223 151.557 123.779 103.938 89.057 77.483 68.223 [kW] Trim down Vout = RD = REGULATIONS Parameter Condition Value Output Accuracy 1.0% Line Regulation low line to high line, full load Single Dual 0.2% 0.5% Load Regulation 0% to 100% load Single Dual 0.2% 1.0% asymmetrical 25%<>100% load 5.0% Cross Regulation Transient Response Recovery Time 25% load step change 250s typ. PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) Over Voltage Protection (OVP) Over Load Protection (OLP) continuous, automatic recovery zener diode clamp 3.3Vout 5Vout 12Vout 15Vout % of Iout rated Isolation Voltage (7) I/P to O/P I/P to O/P to case Isolation Resistance Viso= 500VDC 3.7 - 5.4VDC 5.6 - 7.0VDC 13.5 - 19.6VDC 16.8 - 20.5VDC 150% typ., Hiccup mode 1.6kVDC/ 1 minute 1.0kVDC/ 1 minute 1G min. 1000pF max. Isolation Capacitance Notes: Note7: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note8: This power module is not internally fused. An input line fuse must always be used Recom suggests: 24Vin= T3.15A; 48Vin= T1.6A slow blow types www.recom-power.com REV.: 5/2019 PD-4 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) ENVIRONMENTAL Parameter Condition Value -40C to +67C -40C to +105C without derating with derating Operating Temperature Range Maximum Case Temperature +105C Temperature Coefficient 0.02%/K max. @ natural convection 0.1m/s Thermal Impedance Operating Humidity without heat-sink with heat-sink 18.2K/W 15.8K/W non-condensing 5% - 95% RH Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F according to MIL-HDBK-217F, G.B. Bellcore TR-NWT-000332 (9) MTBF Derating Graph (10) RP15-4805SAW-HC RP15-4805SAW 80 80 Output Power [%] 100 Output Power [%] 100 60 40 20 0 -40 -20 0 20 40 60 80 67 1459 x 103 hours 1330 x 103 hours +25C 60 40 20 0 -40 100 120 105 -20 0 20 40 60 80 100 120 105 73 Ambient Temperature [C] Ambient Temperature [C] Notes: Note9: BELLCORE TR-NWT-000332. Case l: 50% Stress, Ta= 40C. MIL-HDBK 217F Notice 2. Ta = 25C, full load, (controlled environment) Note10: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact RECOM Techsupport for detailed information SAFETY AND CERTIFICATIONS Certificate Type (Safety) Condition Information Technology Equipment, General Requirements for Safety E196683 RoHS 2 Standard UL60950-1, 1st Edition CAN/CSA-C22.2 No. 60950-1-07, 1st Edition RoHS-2011/65/EU + AM-2015/863 EMC Compliance Condition Standard / Criterion Electromagnetic compatibility of multimedia equipment - Emission requirements with external filter (see filter suggestion below) EN55032, Class A and B ESD Electrostatic discharge immunity test Air 8kV and Contact 6kV EN61000-4-2, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 10V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity (11) 2kV EN61000-4-4, Criteria A 1kV EN61000-4-5, Criteria A 3Vr.m.s EN61000-4-6, Criteria A Surge Immunity (11) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity 100A/m continuous; 1000A/m 1s Notes: Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5 Recom suggests Nippon chemi-con KY series 220F/100V EN61000-4-8, Criteria A continued on next page www.recom-power.com REV.: 5/2019 PD-5 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) EMC Filtering Suggestions according to EN55032 Single Dual C3 C3 F1 +Vin +Vin C1 +Vout +Vout F1 +Vin +Vin C2 C1 +Vout +Vout C2 Com Com -Vin -Vin +Vin C1 -Vin +Vin C2 RP15-24xxSAW, -V C4 RP15-24xxDAW C2 +Vout +Vin out RP15-48xxSAW, +V RP15-48xxDAW C4 +Vout C3 C1 2.2F/100V +Vout 1812 MLCC +Vin 2.2F/100V 1812 MLCC C1 C2 -Vout C3/C4 -Vout 1808 MLCC C4 470pF/2kV 1808 MLCC+V C3 Single-V -Vin +Vin C1 C2 -Vout out +Vout Com +Vout +Vout Dual -V -Vin -Vin C5 L1 F1 +Vin C4 +Vin C3 +Vin C1 C2 -Vout out C5 L1 F1 C4 +Vout C3 Com -Vin -Vin -Vout -Vout -Vout out Com -Vin Com Com -VinC4470pF/2kV +Vin +Vout +Vout C2 L1 F1 -Vout +Vin 6.8F/50V -Vin 1812 MLCC -Vout C3 C4 F1 C2 6.8F/50V -V 1812 MLCC in C1 -Vin -Vin C1 in L1 -Vout +Vout Component List Class A MODEL F1 -Vout C4 F1 +Vin C3 -Vin -Vin C5 -Vout +Vout Com -Vout C5 Component List Class B MODEL RP15-24xxSAW, RP15-24xxDAW RP15-48xxSAW, RP15-48xxDAW C1 6.8F/50V 1812 MLCC 2.2F/100V 1812 MLCC C2 C3 N/A 6.8F/50V 1812 MLCC C4/C5 CMC: 325H ref: WE 744290321 ref: CMC-06 L1 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC CMC: 325H ref: WE 744290321 ref: CMC-06 DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Material Dimensions (LxWxH) Weight Type Value case base potting without Heat-sink with Heat-sink nickel coated copper FR4 PCB epoxy (UL94V-0) 25.4 x 25.4 x 9.9mm 31.4 x 25.4 x 16.5mm without Heat-sink with Heat-sink 15g 21.5g continued on next page www.recom-power.com REV.: 5/2019 PD-6 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) Dimension Drawing (mm) Pinning Information 25.4 5.6 9.9 25.4 2.54 8 x 2.54= 20.32 O 1.00.1 Recommended Footprint Details 3 2 Bottom View 3 2 5 1 6 Single +Vin -Vin CTRL(3) +Vout Trim -Vout Dual +Vin -Vin CTRL(3) +Vout Com -Vout Pin Pitch Tolerance 0.25mm Tolerance: xx.x= 0.5mm xx.xx= 0.25mm 2.54 2.54 1 12.70 7.62 4 10.2 5.08 2.54 Pin # 1 2 3 4 5 6 Top View 5 4 6 Dimension Drawing with Heat-sink (mm) 25.4 25.4 Top View Heat-sink 24.2 5.6 16.5 9.9 5.85 31.4 2.54 O 1.00.1 8 x 2.54= 20.32 12.70 2 3 Bottom View 5 6 3 2 1 2.54 2.54 1 www.recom-power.com 7.62 4 10.2 5.08 2.54 Top View 5 4 6 REV.: 5/2019 PD-7 RP15-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) tube tray without heat-sink with heat-sink 257.0 x 28.5 x 21.0mm 230.0 x 180.0 x 28.0mm Packaging Quantity tube tray without heat-sink with heat-sink 8pcs 20pcs Storage Temperature Range Storage Humidity -55C to +125C non-condensing 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 5/2019 PD-8