Features Regulated Converters * * * * * * * 4:1 wide input voltage range 1.6kVDC isolation UL certified Efficiency up to 88% Fixed operating frequency Six-Sided continuous shield No minimum load required DC/DC Converter RP15-AW Description 15 Watt 3 1" x 1" Single & Dual Output 3Y The RP15-AW series are ultraminiature wide input voltage range power DC/DC converters in a case half the size of industry standard 15W converters. Despite their small size, the RP15-AW converters are fully specified devices with output currents up to 4 Amps, no minimum load, 1600VDC isolation and low ripple/noise figures. The outputs are also fully protected against short circuits, overcurrent and overvoltage. The RP15-AW series will find many uses in applications where board space and/or board height is at a premium. wa EAR rranty Selection Guide Part Number RP15-243.3SAW (3,4) RP15-2405SAW (3,4) RP15-2412SAW (3,4) RP15-2415SAW (3,4) RP15-483.3SAW (3,4) RP15-4805SAW (3,4) RP15-4812SAW (3,4) RP15-4815SAW (3,4) RP15-2405DAW (3,4) RP15-2412DAW (3,4) RP15-2415DAW (3,4) RP15-4805DAW (3,4) RP15-4812DAW (3,4) RP15-4815DAW (3,4) Input Voltage Range [VDC] 9-36 9-36 9-36 9-36 18-75 18-75 18-75 18-75 9-36 9-36 9-36 18-75 18-75 18-75 Output Voltage [VDC] 3.3 5 12 15 3.3 5 12 15 5 12 15 5 12 15 Output Current [mA] 4000 3000 1300 1000 4000 3000 1300 1000 1500 625 500 1500 625 500 Input (1) Efficiency (1) Current typ. [mA] [%] 640 86 727 86 747 87 718 87 320 86 359 87 374 87 359 87 735 85 718 87 710 88 368 85 363 86 359 87 Max. Capacitive Load (2) [F] 12000 6000 1000 660 12000 6000 1000 660 3000 520 330 3000 520 330 Notes: Note1: Measured at nominal input voltage and full load Note2: Measured at minimum input voltage and constant resistive load E196683 Model Numbering UL60950-1 Certified RP15-__ __ _AW/_ _ Input Voltage Output Voltage Package (4) Control Logic (3) Single or Dual Ordering Examples RP15-2405SAW/P = 24V 4:1 Input, 5V Output, Positive Logic CTRL pin and Trim pin fitted. RP15-4805DAW-HC = 48V 4:1 Input, 5V Output, Premounted Heat-sink (no trim pin with dual output) Notes: Note3: Note4: standard part is without suffix "P" or "N" = without CTRL & Trim function Trim function is only available for single output with /P or /N suffix add suffix "P" for CTRL function with positive logic (1=ON, 0=OFF) and trim pin for single output add suffix "N" for CTRL function with negative logic (0=ON, 1=OFF) and trim pin for single output add suffix -HC for premounted Heat-sink and clips www.recom-power.com REV.: 4/2018 PD-1 RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Input Voltage Range nom. Vin = 24V nom. Vin = 48V 9VDC 18VDC 24VDC 48VDC 36VDC 75VDC Input Surge Voltage Vin = 24V, 100ms max. Vin = 48V, 100ms max. Internal Input Filter Pi-Type 50VDC 100VDC Vin = 24V DC-DC ON DC-DC OFF 8VDC Vin = 48V DC-DC ON DC-DC OFF 16VDC Under Voltage Lockout (UVLO) 9VDC 18VDC Input Reflected Ripple Current (5) Output Voltage Trimming 30mAp-p Single Output (6) 10.0% Minimum Load 0% Power up ON/OFF CTRL Start-up time 30ms 30ms Positive Logic DC-DC ON DC-DC OFF Open or 3 < Vr < 15VDC Short or 0 < Vr < 1.2VDC Negative Logic DC-DC ON DC-DC OFF Short or 0 < Vr < 1.2VDC Open or 3 < Vr < 15VDC ON/OFF Control (7) Input Current of CTRL Pin DC-DC ON Standby Current DC-DC OFF -0.5mA Internal Operating Frequency 360kHz measured by 20MHz bandwidth Ripple and Noise Notes: Note5: Note6: Note7: 1.0mA 2.5mA 400kHz with a 1F M/C X7R and 10F T/C 3.3Vout, 5Vout Single with a 1F M/C X7R and 10F T/C 12Vout, 15Vout 75mVp-p 100mVp-p with a 1F M/C X7R and 10F T/C 100mVp-p Dual all models 440kHz Simulated source impedance of 12H. 12H inductor in series with +Vin Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the Trim pin and either +Vout pin or -Vout pin The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin. If no suffix is specified, the control pin will be omitted RP15-2405SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 9Vin 24Vin 36Vin 50 45 20 30 40 50 60 70 80 90 80 75 70 65 40 10 85 60 100 Output Current [%] 9 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] continued on next page PD-2 REV.: 4/2018 www.recom-power.com RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) RP15-4805SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 20 10 30 40 50 60 70 80 85 80 75 70 90 65 100 18 24 Output Current [%] 30 36 42 48 54 60 66 75 Input Voltage [VDC] External Output Trimming Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 6 4 RU 5 5 RP15-xx3.3SAW Trim up Vout = RU = Trim down Vout = RD = 1 2 3 RD 4 5 6 7 8 9 10 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 385.071 191.511 126.990 94.730 75.374 62.470 53.253 46.340 40.963 36.662 1 2 3 4 5 6 7 8 9 10 % Volts kOhms % 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 Volts 116.719 54.779 34.133 23.810 17.616 13.486 10.537 8.325 6.604 5.228 kOhms RP15-xx05SAW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 253.450 125.700 83.117 61.825 49.050 40.533 34.450 29.888 26.339 23.500 1 2 3 4 5 6 7 8 9 10 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 248.340 120.590 78.007 56.715 43.940 35.423 29.340 24.778 21.229 18.390 RU = Trim down Vout = RD = % Volts kOhms % Volts kOhms RP15-xx12SAW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 Volts 203.223 99.057 64.334 46.973 36.557 29.612 24.652 20.932 18.038 15.723 kOhms RU = Trim down Vout = RD = 1 2 3 4 5 6 7 8 9 10 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 776.557 308.723 248.779 182.807 143.223 116.834 97.985 83.848 72.853 64.057 % % Volts kOhms continued on next page www.recom-power.com REV.: 4/2018 PD-3 RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) RP15-xx15SAW Trim up 1 Vout = RU = 3 4 5 6 7 8 9 10 % 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 Volts 161.557 78.223 50.446 36.557 28.223 22.668 18.700 15.723 13.409 11.557 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down Vout = RD = 2 % 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 Volts 818.223 401.557 262.668 193.223 151.557 123.779 103.938 89.057 77.483 68.223 kOhms REGULATIONS Parameter Condition Value Output Voltage Accuracy 1.0% Single Dual Line Voltage Regulation Load Voltage Regulation Cross Regulation 0% to 100% load 0.2% 0.5% Single Dual 0.2% 1.0% asymmetrical 25%<>100% load Transient Response 25% load step change 5.0% recovery time 250s typ. PROTECTIONS Parameter Condition Short Circuit Protection (SCP) Over Voltage Protection (OVP) continuous, automatic recovery 3.3Vout 5Vout Zener Diode Clamp 12Vout 15Vout Over Load Protection (OLP) Isolation Voltage Isolation Resistance Value 3.7 - 5.4VDC 5.6 - 7.0VDC 13.5 - 19.6VDC 16.8 - 20.5VDC Hiccup mode, 150% of rated Iout typ. I/P to O/P tested for 1 minute I/P (O/P) to case tested with 500VDC Isolation Capacitance 1.6kVDC 1.0kVDC 1G min. 1000pF max. Notes: Note8: This power module is not internally fused. An input line fuse must always be used. Recom suggests: 24Vin= T3.15A; 48Vin= T1.6A slow blow types PD-4 REV.: 4/2018 www.recom-power.com RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) ENVIRONMENTAL Parameter Condition Value without derating with derating Operating Temperature Range -40C to +67C -40C to +105C Maximum Case Temperature +105C Temperature Coefficient 0.02%/C max. Thermal Impedance natural convection 0.1m/s (20LFM) without Heat-sink with Heat-sink 18.2C/Watt 15.8C/Watt Operating Humidity 5% - 95% RH Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F according to MIL-HDBK-217F, G.B. Bellcore TR-NWT-000332 (9) MTBF 1459 x 103 hours 1330 x 103 hours +25C Derating Graph (10) RP15-4805SAW RP15-4805SAW with Heat-sink 80 80 Output Power [%] 100 Output Power [%] 100 60 40 20 0 -40 -20 0 20 40 60 80 67 60 40 20 0 -40 100 120 105 Ambient Temperature [C] -20 0 20 40 60 80 100 120 105 73 Ambient Temperature [C] Notes: Note9: BELLCORE TR-NWT-000332. Case l: 50% Stress, Ta= 40C. MIL-HDBK 217F Notice 2. Ta = 25C, full load, (controlled environment). Note10: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part number not shown here please contact our technical support service at techsupportAT@recom-power.com. SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Information Technology Equipment, General Requirements for Safety E196683 EMC Compliance Standard UL60950-1 1st. Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 Condition Standard / Criterion with external filter EN55022, Class A or B Air 8kV and Contact 6kV EN61000-4-2, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 10V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity (11) 2kV EN61000-4-4, Criteria A 1kV EN61000-4-5, Criteria A 3Vr.m.s EN61000-4-6, Criteria A Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test Surge Immunity (11) Immunity to conducted disturbances, induced by radio-frequency fields continued on next page www.recom-power.com REV.: 4/2018 PD-5 RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) Notes: Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series, 220F/100V EMI Filtering Class A C3 Fuse +VOUT +VIN Input DC C2 LOAD C1 DC -VOUT -VIN MODEL C1 C2 C3/C4 RP15-24xxS_DAW 6.8F/50V 1812 MLCC 6.8F/50V 1812 MLCC 470pF/2kV 1808 MLCC RP15-48xxS_DAW 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC 470pF/2kV 1808 MLCC MODEL C1 C2 C3 RP15-24xxS_DAW 6.8F/50V 1812 MLCC N/A 6.8F/50V 1812 MLCC C4 RP15-48xxS_DAW 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC C5 MODEL C4 C3 Fuse DC C1 C2 DC -VOUT LOAD LOAD +VOUT +VIN Input -VIN C4 EMI Filtering Class B C5 L1 Fuse +VOUT +VIN Input DC C2 C3 LOAD C1 DC -VOUT -VIN L1 LOAD DC C1 C2 RP15-24xxS_DAW RP15-48xxS_DAW 1000pF/2kV 325H 1808 MLCC ref: WE 744290321; ref.: CMC-06 +VOUT +VIN Input L1 CMC: 325H ref: WE 744290321; ref.: CMC-06 C3 DC -VOUT LOAD Fuse C4/C5 470pF/2kV 1808 MLCC -VIN C4 PD-6 REV.: 4/2018 www.recom-power.com RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 25.4 x 25.4 x 9.9mm 31.4 x 25.4 x 16.5mm Package Weight without Heat-sink with Heat-sink 15g 21.5g Dimension Drawing (mm) 25.4 5.6 9.9 25.4 2.54 8 x 2.54= 20.32 O 1.00.1 Recommended Footprint Details 3 2 Bottom View 3 2 5 1 6 2.54 2.54 1 12.70 7.62 4 10.2 5.08 2.54 Top View 5 4 6 Pin Connections Pin # Single Single /P or /N Dual /P or /N 1 +Vin +Vin +Vin +Vin 2 -Vin -Vin -Vin -Vin 3 no Pin CTRL no Pin CTRL 4 +Vout +Vout +Vout +Vout 5 no Pin Trim Com Com 6 -Vout -Vout -Vout -Vout Pin Pitch Tolerance 0.25mm XX.X 0.5mm XX.XX 0.25mm www.recom-power.com Dual continued on next page REV.: 4/2018 PD-7 RP15-AW DC/DC Converter Series Specifications (measured at Ta = 25C, nominal input voltage, full load otherwise noted) Dimension Drawing (mm) with Heat-sink 25.4 25.4 Top View Heat-sink Pin Connections Pin # 24.2 5.85 31.4 5.6 16.5 9.9 1 2.54 Single +Vin Single /P or /N +Vin Dual +Vin Dual /P or /N +Vin 2 -Vin -Vin -Vin -Vin 3 no Pin CTRL no Pin CTRL 4 +Vout +Vout +Vout +Vout 5 no Pin Trim Com Com 6 -Vout -Vout -Vout -Vout Pin Pitch Tolerance 0.25mm XX.X 0.5mm XX.XX 0.25mm O 1.00.1 8 x 2.54= 20.32 Recommended Footprint Details 2 Bottom View 3 5 6 3 2 1 2.54 2.54 1 12.70 7.62 4 10.2 5.08 2.54 Top View 5 4 6 PACKAGING INFORMATION Parameter Type Value Packaging Dimensions (LxWxH) without Heat-sink Tube with Heat-sink Tray 230.0 x 180.0 x 28.0mm 230.0 x 180.0 x 28.0mm Packaging Quantity without Heat-sink Tube with Heat-sink Tray 8pcs 20pcs Storage Temperature Range -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PD-8 REV.: 4/2018 www.recom-power.com