HAND SOLDERING,
DESOLDERING AND
REWORK
CONVECTION
REWORK
FUME
EXTRACTION
FLUID
DISPENSING
www.metcal.com
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TECHNOLOGICAL
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PERFORMANCE.
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TEL: 1-714-799-9910
FAX: 1-714-799-9533
INFO@OKINTERNATIONAL.COM
ASIA
OK INTERNATIONAL
4 FLOOR WEST, 1ST BUILDING, TINGWE
INDUSTRIAL PARK, 6 LIUFANG ROAD
BAOCHENG 67TH AREA, BAOAN
DISTRICT SHENZHEN,
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PRC
TEL: +86-138-2318-7408
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SALES SUPPORT
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SALES: +81-198-22-7928
SERVICE: +81-03-4520-9629
FAX: +81-03-6745-1439
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OK INTERNATIONAL LTD.
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HAMPSHIRE, SO53 4NF, U.K.
TEL: +44 (0) 23 8048 9100
FAX: +44 (0) 23 8048 9109
EUROPE@OKINTERNATIONAL.COM
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CONTACT US
HAND SOLDERING CONVECTION REWORK
SERVING THE ELECTRONICS ASSEMBLY
INDUSTRY FOR OVER 30 YEARS
TABLE OF CONTENT
Hand Soldering, Desoldering and Rework..........2-29
MX-5200 Series ........................................................4-7
Multi Function Rework Series..................................8-13
Production Soldering Series..................................14-15
Tips and Cartridges ..............................................16-29
Convection Rework ............................................30-49
Advanced Package Rework Systems ..................32-37
Nozzles and Accessories ......................................38-41
Modular Rework System ..........................................42
HandHeld Series ..................................................43-49
Fume Extraction ................................................50-53
Portable Series ..........................................................50
Multi Function Series ..................................................51
Arms and Accessories ................................................52
Tip Extraction Series ..................................................53
Fluid Dispensing ................................................54-57
Dispensers / Controllers ............................................54
Dispensing Tips ..........................................................55
Dispensing Consumables ..........................................56
Accessories ................................................................57 Metcal is part of the OK International
family and provides expert product
support and responsive customer
service, with localization to meet
regional market needs.
We are committed to
understanding the product
needs of our customers,
and supply professional
grade products that are
innovative, reliable, price
competitive and easy to use.
T R A I N I N G A D V A N T A G E - A P P L I C A T I O N A D V A N T A G E - P R O D U C T I V I T Y A D V A N T A G E
CONVECTION REWORK FUME EXTRACTION FLUID DISPENSING
Visit www.metcal.com to download this
catalog, and check out our Applications section
and library of videos .
Hand Soldering, Desoldering & Rework Systems Overview
2
SmartHeat®Technology
OK International is the original supplier of SmartHeat®Soldering Technology. SmartHeat®senses the
exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal
energy required to create a reliable connection.
The result is a high degree of control without resorting to higher tip idle temperatures required by conventional
heater process technologies. Consequently, the risk of component and board damage is minimized. This
is especially important with the greater thermal demands required by lead-free applications.
P S - 9 0 0 M F R - 1 1 0 0 M F R - 2 2 0 0 M F R - 1 3 0 0
Single Port Dual Port Switchable Dual Port Simultaneous
PS-900 MFR-1100 Series MFR-1300 Series MFR-2200 Series
Production Soldering Soldering / Desoldering / Rework Soldering / Desoldering Soldering / Rework
M U L T I F U N C T I O N R E W O R K S Y S T E M S
Desolder hand-piece is
compatible with all
MFR systems*
*Refer to page 11
3
Hand Soldering, Desoldering & Rework Systems Overview
SmartHeat®Soldering Technology =
Variable Power / Fixed Temperature
wSmartHeat®tips and cartridges sense the load
and instantly deliver the right amount of heat
directly to the solder joint.
wThe required solder joint temperature drives
the heating process, as opposed to the idle tip
temperature setting (as in a conventional iron).
wOperates at lower and safer temperatures.
Power is delivered in proportion to the load.
SmartHeat® technology eliminates overshoot.
wNo calibration required - saves money and
eliminates system down-time.
Ergonomic
Hand-piece
Self-regulating
Tip Cartridge
(see below)
Tip
Heater
Coil
Connector
P S - 9 0 0 M F R - 1 1 0 0 M F R - 2 2 0 0 M F R - 1 3 0 0
Single Port Dual Port Switchable Dual Port Simultaneous
Watch SmartHeat®Video on www.metcal.com
PS-900 MFR-1100 Series MFR-1300 Series MFR-2200 Series
Production Soldering Soldering / Desoldering / Rework Soldering / Desoldering Soldering / Rework
MX-5200 Series
Soldering / Desoldering / Rework
M U L T I F U N C T I O N R E W O R K S Y S T E M S
*Refer to page 11
MX-5200 Dual Simultaneous
4
Four mode indicators:
Ready Mode: The hand-piece is removed from the
workstand, ready for soldering or rework.
Power Mode: The hand-piece's tip is in contact with the
load. The power indication meter provides graphical and
numeric feedback on the system power output.
Sleep Mode (Programmable sleep from 10 to 120min):
The hand-piece is at rest in the workstand; power is
reduced to the hand-piece.
Powersave Mode: Power to the hand-piece is shut off.
This programmable feature allows an operator to set the
desired time to cut off power to the hand-piece.
Soldering, Desoldering & Rework Systems
The new MX-5200 Soldering, Desoldering and Rework Series offers the same increased power
and process control as the MX-5000 Series, now with dual-simultaneous ports.
For two users or single user with dual applications. The MX-5200 can be operated with two
hand-pieces dynamically sharing the 80 watts output power based on demand adding even
more application flexibility and speed.
Fast time-to-recovery. Delivering increased production rates and throughput. No matter the
application. The challenges of high mass components, multilayered boards and lead-free
solders are seamlessly tackled by the MX-5200 super-charged power supply.
SmartHeat process control. Our Technology built-in every Metcal System means that
soldering and rework are always performed at safe, controlled temperatures. Metcal users
know that moderate fixed temperatures, where power is varied, provide the best assurance for
a well controlled soldering and rework process.
TipSaver™Workstand improves tip life as well as operator ergonomics. This “Auto-Sleep”
Workstand reduces the power to the hand-piece when it is placed in the Metcal TipSaver™
Workstand. Reduction in power will substantially decrease tip oxidation, a major cause of
reduced tip life.
Ergonomic Hand-pieces. The aluminium hand-pieces for soldering and rework provides a
cooler, lighter weight and more comfortable feel for the operator. And, the Metcal UltraFine™
Hand-piece features a new generation of extremely fine diameter cartridges in a slim profiled
handle. Both of these hand-pieces uniquely offer users a choice of three interchangeable grips.
ESD safe and features incoming AC ground monitoring circuitry. This AC (mains) ground
monitor detects power line ground failures and immediately alerts the operator and shuts down
the system. Only after the power line has been restored, can the MX-5000 be restarted and
soldering operations can be resumed.
Built-in power indication meter with digital display and bar graph that dynamically provides
the operator with feedback on the status of the soldering operation. Whether using a large
mass rework tip for QFPs or a fine-point soldering tip, the power indication meter is a valuable
resource for making consistent, acceptable solder joints.
MX-5200 Dual Simultaneous
5
SYSTEMS CONFIGURATION
MX-W5DS
Hand-pieces TipSaver™Workstands
PART
NUMBER
MX-5210 aaa
MX-5211 a aa aa
MX-5220 a a a
MX-5241 a a a a a
MX-5250 a a a
MX-5251 a a a a a
MX-H1-AV MX-H2-UF MX-PTZ MX-DS1 MX-W1AV MX-W4PT
MX-PS5200
Power
Supply
MX-5210 Soldering and Rework System
Configured with the Advanced™Hand- piece.
Highly effective for soldering applications including:
lead-free, high mass components or boards,
thermally sensitive components requiring low
operating temperature, high volume production
soldering and touch-up
soldering operations.
Soldering cartridges:
STTC Series and
SMTC Series
MX-5211 Soldering and Rework System
Same features as MX-5210 but configured with
two Advanced™Hand- pieces and two TipSaver™
Workstands.
Soldering cartridges:
STTC Series and
SMTC Series
MX-5220 UltraFine™Soldering System
Configured with the UltraFine™Soldering Hand-
piece which is a speciality tool for soldering and
touch-up of very small components, restricted
access or high density component packaging on
a PCB.
Soldering cartridges:
UFTC cartridges
featuring small tip
geometries and low
mass, suited for small
part soldering.
MX-5250 Plated-Through-Hole Component
Desoldering System
Includes the MX-DS1 Desoldering hand-piece
designed for through-hole desoldering.
Desoldering cartridges:
STDC Series provide
assurance for fast, high
quality results
NOTE: Unit requires shop
air for desoldering.
MX-5241 Precision Tweezers, Soldering and
Rework System
Combines both the Advanced™Hand-piece and the
Precision Tweezers Hand-piece. Users get maximum
application flexibility for soldering and reworking the
widest range of surface mount components.
Soldering cartridges:
PTTC Series, STTC
and SMTC Series
MX-5251 Soldering, Desoldering and Rework System
For through-hole desoldering, general soldering, and
SMD rework applications. Includes two hand-pieces:
the Advanced™Hand-piece and the MX-DS1
Desoldering hand-piece. Ideal for mixed technology
boards. Provides versatility for adressing soldering &
rework tasks.
Soldering cartridges:
STTC and SMTC Series.
Desoldering cartridges:
STDC Series
NOTE: Unit requires
shop air for desoldering.
SYSTEMS WITH ONE HAND-PIECE SYSTEMS WITH TWO HAND-PIECES
Soldering, Desoldering & Rework Systems
MX-5200 Dual Simultaneous
6
HAND-PIECES & CARTRIDGES
The MX-5200 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own
range of cartridges with many choices available for tip geometry and temperature.
MX-H2-UF
Metcal
UltraFine™
Hand-piece
MX-H1-AV
Metcal
Advanced™
Hand-piece
MX-PTZ
Metcal
Precision
Tweezer
Hand-piece
MX-DS1
Metcal
Desoldering
Hand-piece
Hand-pieces Cartridges
Note: The hand-pieces shown above are backward compatible with the MX-5000 and
MX-500 systems. Cartridges are not included with the hand-pieces.
UFTC
STTC SMTC
PTTC
STDC
Soldering, Desoldering & Rework Systems
STTC Soldering Cartridges See Series on pages 16-17
UFTC Ultra Fine Soldering Cartridges See Series on page 18
SMTC Rework Cartridges See Series on pages 19-20
PTTC / TATC Tweezer / Talon Cartridges See Series on page 21
STDC Desoldering Cartridges See Series on page 22
Hand-pieces and Grips
MX-H1-AV Metcal Advanced™Hand-piece with cord, soldering and rework, three grips included
Grip Metcal Advanced™Hand-piece with black sleeve in ring pattern
Grip Metcal Advanced™Hand-piece with black scallop pattern
Grip Metcal Advanced™Hand-piece with green knob pattern
Grip Metcal UltraFine™Hand-piece with black sleeve in ring pattern
Grip Metcal UltraFine™Hand-piece with black sleeve in scallop pattern
Grip Metcal UltraFine™Hand-piece with green sleeve in knob pattern
Metcal Precision Tweezers, SMD rework
Metcal Desoldering Hand-piece
Metcal Desoldering Hand-piece Cord for MX-DS1
MX-H1GR
MX-H1GS
MX-H1GKG
MX-H2GR
Short grip Metcal UltraFine™Hand-piece with black sleeve in ring pattern
MX-H2GRS
MX-H2GS
MX-H2GKG
MX-PTZ
MX-DS1
MX-RM8E
Standard Robotic cable (1.83m / 6ft) with connector for Soldering/Rework cartridges
MX-RM5E
Metcal Soldering/Rework Hand-piece for long reach cartridge access
MX-RM6E
Metcal UltraFine™Hand-piece with cord, fine soldering, three grips included
MX-H2-UF
1
1
3
2
5
4
2
3
4
5
MX-5200 Dual Simultaneous
7
Workstands and Accessories
MX-W1AV
MX-W1CR
MX-W4PT
MX-W4CR
MX-W5DS
MX-W5CR
AC-Y10
AC-BP
AC-BRUSH-P
MX-CP1
Metcal TipSaver™Workstand, for Metcal Advanced™and UltraFine™Hand-pieces
Cradle for TipSaver™Workstand, Advanced™and UltraFine™Hand-pieces, incl. knobs
Metcal TipSaver™Workstand, for MX-PTZ Hand-piece
Cradle for Metcal TipSaver™Workstand, MX-PTZ Hand-piece, includes knobs
Metcal TipSaver™Workstand, for MX-DS1 Hand-piece
Cradle for Metcal TipSaver™Workstand, MX-DS1 Hand-piece, includes knobs
Yellow sponge, pack of 10
Brass pad, pack of 10
Soft Brass Brush, pack of 6
Cartridge removal pad
Chamber Liners (pack of 15) and Filters (pack of 6)
Chamber Liners (pack of 40)
Filters (pack of 20)
Desolder Tip Cleaner
Desolder Chamber Cleaning Brush (pack of 25)
Tube Cleaning Brush (pack of 6)
Seal Cartridge
Swivel Connector
Desolder Gun Latch Adjustment (pack of 10)
Maintenance Kit
ESD air hose for MX-DS1 Desoldering Hand-piece
Seal Chamber
Venturi Cartridge
Air Regulator and Filter
Note: cartridges not included with hand-pieces
Note: Users of the MX-500
System that have either an
MX-RM3E Hand-piece or an
MX-TALON Tweezer Hand-
piece can still use these hand-
pieces with the MX-5200
System. However, for improved
operator comfort and
ergonomics, the new Metcal
Advanced™Hand-piece (STTC
and SMTC cartridges) and the
MX-PTZ Precision Tweezers
are highly recommended.
Accessories for MX-DS1 Desoldering Hand-piece
MX-DCF1
MX-DCF1L
MX-DCF1F
AC-TC-P
AC-CB1-P
AC-CB2-P
MX-DSL2
MX-DSB
MX-DLA
MX-DMK1
MX-DAH4
MX-DSL1
MX-DVC1
MX-DAR1
Hand-pieces Workstands
UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND
PART
NUMBER
MX-UK1 a a
MX-UK2 a a
MX-UK4 a a
MX-UK5 a a
MX-H2-
UF
MX-PTZ
Precision
Tweezers
MX-DS1
Desoldering
MX-W1AV MX-W4PT MX-
W5DS
Upgrade kits include a hand-piece
and a workstand. Upgrade kits are a
recommended option when adding a
hand-piece to ensure that the matching
Auto-Sleep Workstand is used.
MX-H1-
AV
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100 - 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Power Consumption 125W
Output Power Single mode: 80 Watts max. per channel
Dual Mode: 80 Watts shared dynamically
Output Frequency 13.56 MHz
Power Cord 3-Wire 183 cm (72") SJT
Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3")
Certification / Marking cTUVus, CE
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohms
Idle Temperature Stability ± 1.1°C in still air
Hand-piece Cable Length L=122 cm (48"), burn proof, ESD safe
Hand-piece Connector F connector
Workstand Dimensions w x d x h 8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3")
Weight of the power supply 7.4 lbs (3.35 kg)
Weight of the workstand 1.05 lbs (.476 kg)
TECHNICAL SPECIFICATIONS
WORKSTANDS & ACCESSORIES
Soldering, Desoldering & Rework Systems
BGA pad cleaning with SMTC
blade tip cartridge. See full
range on page 20.
Through hole desoldering with
the MX-DS1 hand-piece.
MFR-2200 Series Dual Output
8
Simultaneous Soldering & Rework Systems
The MFR-2200 Series features dual output capability
allowing users to select operation of one hand-
piece or two hand-pieces simultaneously.
The MFR-2200 Systems below offer a choice of
three hand-pieces, however two additional hand-
pieces including the desoldering option are also
available as upgrade kits (see pages 11 & 13).
1
2
3
SxV
Soldering Tips
CxV
Blade Tips
SxP
Soldering Cartridges
RxP
Rework
Cartridges
MFR-2210 1 1 1
MFR-2220 1 1 1
MFR-2240 1 1 1
MFR-2211 1 2 2
MFR-2222 1 2 2
MFR-2241 1 1 1 1 1
Systems
MFR-PS2200 MFR-H1-SC MFR-H2-ST MFR-H4-TW WS1 MFR-WSPT
Power Supply Soldering Cartridge Soldering Tip Tweezer Universal Soldering Tweezer
Hand-piece Hand-piece Hand-piece Workstand Workstand
1 2 3
Picture Reference
MFR-H2-ST
Tip Soldering
Hand-Piece
Full range on pages 27-28 Full range on pages 24-25
TxP
Tweezer
Cartridges
Full range on page 29
MFR-H1-SC
Cartridge Soldering
Hand-Piece
MFR-1100 Series Single Output
9
Soldering & Rework Systems
MFR-PS1100
Power Supply
MFR-1110 1 1 1
MFR-1120 1 1 1
MFR-1140 1 1 1
MFR-1160 1 1 1
MFR-1161 1 1 1 1 1
Systems
Note: The MFR-1160 replaces the Metcal SP200 Soldering System. The MFR-H6-SSC hand-piece accepts the same SSC cartridges.
SSC
Soldering Cartridges
( SP200 System)
1 2 3 4 5 6
1
2
3
Picture Reference
4
5
6
The MFR-1100 Single Output Series is designed
to minimize training investment, maximize
application solutions and increase productivity.
This Series is compact and versatile. It can be
used with either a soldering tip, cartridge or
tweezers hand-piece. A desoldering option is also
available as an upgrade kit (see pages 11 & 13).
MFR-H1-SC
Soldering Cartridge
Hand-piece
MFR-H2-ST
Soldering Tip
Hand-piece
MFR-H4-TW
Tweezer
Hand-piece
MFR-H6-SSC
SSC Cartridge
Hand-piece
WS1
Soldering
Workstand
MFR-WSPT
Tweezer
Workstand
WS2
Soldering
Workstand
Full range on page 23
SxV
Soldering Tips
CxV
Blade Tips
SxP
Soldering Cartridges
RxP
Rework
Cartridges
Full range on pages 27-28 Full range on pages 24-25
TxP
Tweezer
Cartridges
Full range on page 29
MFR-1100 & MFR-2200 Series
10
Soldering & Rework Systems
Key Features & Benefits
wSmartHeat®Technology provides exceptional power
for high thermal demand applications
wSingle or Dual simultaneous outputs allow for single
or dual hand-piece use
wFive hand-pieces available for increased application
solutions for soldering, desoldering (upgrade kit)
and rework on one system
wEach hand-piece has a comprehensive range of
cartridges or tips for maximum flexibility
wHand-pieces are ergonomic for operator safety and
comfort
Other Accessories Available:
MFR-CA2 Coil Assembly for Tip Hand-piece (MFR-H2-ST)
WS1G Auto-sleep Workstand, Green
MFR-PM70 Power Meter
AC-CP2 Cartridge / Tip Removal Pad
AC-BP Brass Pad (for Workstand) - Pack of 10
MFR-2200: Three position switch. Select left, right or center
(both ports operational) to power hand-pieces
Systems from both MFR-2200 and MFR-1100 series can be locked
together for increased flexibility.
Technical Specifications
Power Supply MFR-1100 MFR-2200
Ambient Operating Temperature 10 - 40°C (50°F - 104°F) 10 - 40°C (50°F - 104°F)
Maximum Enclosure Temperature 55°C (131°F) 55°C (131°F)
Input Line Voltage 100 - 240 VAC 100 - 240 VAC
Input Line Frequency 50/60 Hz grounded circuit 50/60 Hz grounded circuit
Power Consumption 70 Watts maximum 130 Watts maximum
Output Power 60 Watts at 22°C 60 Watts at 22°C per output (2 outputs)
Output Frequency 450 KHz 450 KHz
Power Cord (3-wire) 183 cm 18/3 SJT 183 cm 18/3 SJT
Dimensions (approx.) W x D x H 90mm (3.5”) x 142mm (5.6”) 170mm (7") x 200mm (8")
x 197mm (7.8”) x 152.5mm (6")
Weight 2.3kg (5.05 lbs) 2.97 kg ( 6.55 lbs)
Surface Resistivity 105-109Ohms 105-109Ohms
Certification / Marking cTUVus, CE cTUVus, CE
Soldering Handle and Coil Assembly
Tip-to-Ground Potential < 2 mV RMS < 2 mV RMS
Tip-to-Ground Resistance <2 ohms <2 ohms
Idle Temperature Repeatability ± 1.1°C (2°F) in still air ± 1.1°C (2°F) in still air
Handle Cord Assembly Length 122 cm – burn proof, ESD safe 122 cm – burn proof, ESD safe
Connector 8-pin circular DIN 8-pin circular DIN
Workstand W x D x H 100 mm (4") x 200 mm (8") 100 mm (4") x 200 mm (8")
x 100 mm (4") x 100 mm (4")
Workstand Weight 0.69 kg (1.51 lbs) 0.69 kg (1.51 lbs)
MFR-1150 Single Output
11
Soldering & Desoldering Systems with Venturi
DxP
Desoldering Tips
The MFR-1150 Desolder System with Venturi Workstand
provides a compact and easy shop air option.
Key Features & Benefits
wVenturi workstand
w2 in 1 Desolder hand-piece
wMFR-H5-DS & MFR-WSDSX are compatible for use
with all MFR systems (available under MFR-UK5
upgrade kit)
wUses DxP desolder cartridges and replaceable coil
assembly (MFR-HDCA)
MFR-H5-DS Desolder Hand-piece
Power Cord (3-wire) 183cm (72")
Solder Hand-piece cable length 152 cm (60"), burn proof, ESD safe
Hand piece connector 8 pin power connector
MFR-WSDSX Workstand
Input voltage 24V
Intput power 15W
Workstand dimensions 100mm x 200mm x 140mm (4" x 8" x 5.5")
Noise level < 55 dB
Recommended Air pressure input 550kPa (80PSI) - Shop air only
Vacuum suction force 0.85 bar (25" Hg)
MFR-PS1100 Power Supply
Input Line Voltage 100-240 VAC
Input Line Frequency 50/60Hz
Power Consumption 65 Watts max.
Output Power 60 Watts Max (RF SmartHeat®Power)
Output Frequency 450 KHz
Dimensions W x D x H 90mm x 200mm x 152.5mm (3.5" x 8" x 6")
MFR-1150 System
Idle Tip temperature stability +/- 1.1°C (2°F) in still air
Ambient Operating Temperature 10 - 40°C (50 - 104°F)
Maximum Enclosure Temperature 55°C (131°F)
Tip to ground Potential <2mV
Tip to ground resistance <2 Ohms
Surface resistivity 105– 109Ohm
Approvals cTUVus, CE
Part No. Description
MFR-1150 Complete System
Includes:
MFR-PS1100 Power Supply
MFR-H5-DS Desolder hand-piece
MFR-WSDSX Workstand with venturi box for desolder hand-piece
MFR-FTKIT Fittings and air hose kit
AC-TC Tip cleaner
Remove grip for Pencil config.
Collection chamber replacement
Technical Specifications
Full range on page 29
MFR-UK5 Upgrade Kit
Compatible with all MFR
Series Power Supplies
MFR-1300 Dual Switchable Output
12
Part No. Description
MFR-1350 Desolder System with Internal Pump*
MFR-1351 Solder / Desolder System with Internal Pump**
Includes:
MFR-PS1300 Power Supply
MFR-H5-DS* Desolder hand-piece
MFR-H1-SC* Solder Cartridge hand-piece
MFR-WSDSU* Workstand for Desolder hand-piece
WS1* Workstand for Solder hand-piece
The MFR-1300 Desoldering and Rework
System features a innovative desoldering
hand-piece and a power supply with an
internal pump providing 0.7 bar of
vacuum suction force making through-hole
desoldering easy.
Pencil
Pistol
MFR-1350/51
Input Line Voltage 100-240 VAC
Input Line Frequency 50/60Hz
Power Consumption 110 Watts max. (Power Supply MFR-PS1300)
Output Power 60 Watts Max (RF SmartHeat®Power)
Output Frequency 450 KHz
Idle Tip temperature stability +/- 1.1°C (2°F) in still air
Ambient Operating Temperature 10 - 40°C (50 - 104°F)
Maximum Enclosure Temperature 55°C (131°F)
Noise level < 55 dB
Vacuum suction force 0.7 bar (21in Hg at Vacuum pump at sea level)
Power Cord (3-wire) 183cm (72")
Desolder Hand-piece cable length 152 cm (60"), burn proof, ESD safe
Solder Hand-piece cable length 122 cm (48"), burn proof, ESD safe
Hand piece connector 8 pin power connector
Tip to ground Potential <2mV
Tip to ground resistance <2 Ohms
Surface Resistivity 105– 109Ohms
Approvals cTUVus, CE
Dimensions (approx.) W x D x H 170mm x 200mm x 152.5mm (7" x 8" x 6")
Workstand dimensions 100mm x 200mm x 100mm (4" x 8" x 4")
Key Features & Benefits
wSelf-contained powerful pump
w2 in 1 ergonomic and flexible hand-piece
wCollection chamber with increased capacity
wQuick and easy change collection chamber
wDual switchable output
wPowered by Smartheat®Technology
wCompatible with previous MFR Desolder range
Technical Specifications
Soldering & Desoldering Systems with Internal Air
DxP
Desoldering Tips
Full range on page 29
SxP
Soldering Cartridges
RxP
Rework
Cartridges
Full range on pages 27-28
Accessories and Spare Parts
13
For MFR and PS Series
Hand-pieces and replacement coils
PS-HC3 Soldering Handle with PS-CA3 Coil
Assembly (PS-900)
PS-H3 1 Soldering Handle without Coil
Assembly (PS-900)
PS-CA3 2 Coil Assembly for PS-HC3 / PS-H3
Hand-piece (PS-900)
MFR-H1-SC 3 Cartridge Solder / Rework Hand-
piece (MFR-1100 & MFR-2200)
MFR-H2-ST 4 Tip Solder Hand-piece (MFR-1100
& MFR-2200)
MFR-CA2 Coil Assembly for MFR-H2-ST Hand-
piece (MFR-1100 & MFR-2200)
MFR-H4-TW 5 Precision Tweezer Hand-piece
(MFR-1100 & MFR-2200)
MFR-H6-SSC 6 SSC Cartridge Solder Hand-piece
(MFR-1100 & MFR-2200)
MFR-H5-DS 7 Desolder Hand-piece
MFR-HSREC Cartridge Solder / Rework Hand-
piece with long cord (1.83m / 6ft)
MFR-HSRLR 8 Cartridge Solder / Rework Hand-
piece with long reach access
Workstands
WS1 Universal Auto Sleep Workstand
WS2 Round Auto Sleep Workstand
WS2-NS 9 Solder Workstand (PS-900)
MFR-WSPT 10 Non Sleeper Precision Tweezer
Workstand
MFR-WSDSX 11 Venturi Workstand for Desolder
Hand-piece
MFR-WSDSU Non Sleeper Workstand for
Desolder Hand-piece
WS1CB Solder Rework Cradle Replacement
for WS1 Workstand
WS2CB Solder Rework Cradle Replacement
for WS2 Workstand
MFR-WSDSCB Replacement cradle for all MFR
Desolder Workstands
Upgrade Kits
MFR-UK1 Solder Cartridge Hand-piece (MFR-H1-
SC) and Workstand (WS1)
MFR-UK2 Solder Tip Hand-piece (MFR-H2-ST) and
Workstand (WS1)
MFR-UK4 Tweezer Cartridge Hand-piece (MFR-H4-
DS) and Workstand (MFR-WSPT)
MFR-UK5 Desolder Hand-piece (MFR-H5-DS) and
Workstand (MFR-WSDSX)
MFR-UK6 Solder Cartridge Hand-piece (MFR-H6-
SSC) and Workstand (MFR-WS2)
MFR-H5-DS-C Desolder Hand-piece (MFR-H5-DS) and
Workstand cradle (MFR-WSDSCB)
346
5
2
7
8
10
9
11
1
Lead-Free Process Identification
WS1G 12 Green Universal Auto Sleep
Workstand
WS2G Green Solder Workstand (PS-900)
WS1CG Green Solder Rework Cradle
Replacement for WS1 Workstand
WS2CG Green Solder Rework Cradle
Replacement for WS2 Workstand
AC-CK1 13 Green Identification Ring for OKi
Cartridges (Pack of 50)
AC-CK3 Green Identification Ring for SSC
Cartridges (Pack of 50)
AC-CK4 14 Green Identification Ring for OKi
Tips (Pack of 50)
Miscellaneous Accessories
AC-BRUSH-P 15 Soft Brass Brush (Pack of 6)
AC-CP2 Cartridge and Tip Removal Pad
AC-FX1 16 Fume Extraction Kit
AC-IK Interlocking / Mounting Kit
MFR-PM70 Power Meter for MFR Series
PS-PM900 Power Meter for PS-900
AC-Y10 Yellow Sponge for WS1 Workstand
(Pack of 10)
AC-YS4 Yellow Sponge Round for WS2
Workstand (Pack of 10)
AC-BP Brass Pad (Pack of 10)
Desoldering Accessories
MFR-DC10 17 Disposable Collection Chamber for
MFR-H5-DS (pack of 10)
MFR-DC100 Disposable Collection Chamber for
MFR-H5-DS (pack of 100)
MFR-HDCA 18 Coil Assembly for MFR Desolder
Hand-piece
MFR-PG Replacement Pistol grip for MFR-
H5-DS Hand-piece
AC-SK1 Seal Kit Collection Chamber
(pack of 2)
AC-VP Vacuum Port
AC-VL ESD Air Hose
AC-VPF Vacuum Port Filter (pack of 5)
LM-PS Power supply for MFR-WSDSX
with multi plug adapters
AC-TC Desoldering Tip Cleaner
18
17
16
15
14
13
12
PS-900 Production Soldering
14
Key Features & Benefits
wSmartHeat®temperature control
wErgonomic, lightweight handle
wRugged cast aluminum housing
wAdded plating thickness to tips
wLow cost, quick-change heater coil
The PS-900 provides power and exceptional
thermal control in a small benchtop footprint.
Part No. Description
PS-900 Complete System
Includes:
PS-PW900 1 Power Supply
PS-HC3 2 Hand-piece (PS-H3) and Coil Assembly (PS-CA3)
WS2-NS 3 Workstand, Black
SFV-CH15A 6 Economical and Affordable Chisel Solder Tip 1.5mm (.06")
Other Accessories Available:
PS-H3 4 Hand-piece only, NO Coil Assembly
PS-CA3 5 Coil Assembly for SxV Soldering Tips and CxV Blade Tips ONLY
WS2 Auto-sleep Workstand, Black
WS2G Auto-sleep Workstand, Green
AC-CP2 Tip Removal Pad
1
2
3
4
56
ONLY AVAILABLE ON PS-900 SYSTEM AND FOR USE WITH PHT TIPS
PS-CA1 7 Coil Assembly for PHT Soldering Tips ONLY
PS-HC1 Hand-piece (PS-H3) and Coil Assembly (PS-CA1)
PS-H3 8 Hand-piece only, NO Coil Assembly
PHT
Light Load, Fine
Access Soldering Tips
7
8
SxV
Soldering Tips
CxV
Blade Tips
Full range on pages 24-25
Full range on pages 24-25
Full range on page 26
PS-900 Production Soldering
15
PS-900-Solar
Key Features & Benefits
wSuperior photo voltaic tabbing and buss soldering
wLower thermal stress on solar cells
wReduces the likelihood of micro-cracking
wProduces a controlled, high quality solder joint
wCalibration-free system
wSpecially designed STV-DRH440A hoof tip for high performance
Part No. Includes
PS-900-Solar PS-PW900 Power Supply, PS-900-PC9 Hand-piece
with long cord (274cm / 9ft) & PS-CA3 Coil Assembly,
STV-DRH440A soldering tip, WS2-NS Workstand,
AC-CP2 tip removal pad
Tip Soldering Hand-Piece with
PS-CA3 Coil Assembly
Technical Specifications
Power Supply
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 65°C
Input Line Voltage 100 - 240 VAC
Input Line Frequency 50/60 Hz
Power Consumption 90 Watts max.
Output Power 60 Watts max. at 22°C ambient temperature
Output Frequency 450 KHz
Power Cord (3-wire) 183 cm 18/3 SJT
Dimensions W x D x H 80 x 160 x 115 mm (3.1" x 6.3" x 4.5")
Soldering Handle and Coil Assembly
Tip-to-Ground Potential < 2 mV
Tip-to-Ground Resistance < 2 ohms
Idle Temperature Repeatability ± 1.1°C in still air
Handle Cord Assembly Length 122 cm – burn proof, ESD safe
Connector 3-pin power connector
Overall length (with tip) 230 mm (9.06") with standard tips
Grip diameter 13 mm (0.51")
Tip to grip 58 mm (2.28")
Tip shaft diameter 8.0 mm (0.31")
Tip length 82 mm (3.23") to 93 mm (3.66") (typical)
Workstand W x D x H 105 x 175 x 90 mm (4.1" x 6.9" x 3.5")
SxV
Soldering Tips
Full range on pages 24-25
STV-DRH440A
Hoof Tip 4mm (.157”)
0.187
"
4.75mm
0.52
"
13.2mm
0.157
"
4mm
STTC Soldering Cartridges
16
STTC SOLDERING CARTRIDGES Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
STTC-125P
STTC-825P
STTC-525
STTC-025
STTC-125
STTC-825
STTC-138P
STTC-838P
STTC-538
STTC-038
STTC-138
STTC-838
STTC-599
STTC-099
STTC-199
STTC-899
STTC-137P
STTC-837P
STTC-537
STTC-037
STTC-137
STTC-837
STTC-598
STTC-098
STTC-198
STTC-898
STTC-542
STTC-042
STTC-142
STTC-842
STTC-514
STTC-014
STTC-114
0.24
"
6.0mm
0.04
"
1.0mm
0.24
"
6.0mm
0.055
"
1.4mm
.39"
.07" 9.9mm
1.78mm
.07"
.63"
1.78mm
16.0mm
.06"
.39"
1.5mm
9.9mm
5= 500 Series and 0= 600 Series for temperature sensitive applications - 1= 700 Series for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
CHISEL
.36"
.04"
1.0mm
9.1mm
.47"
.06"
1.5mm
11.9mm
.47"
.06"
1.5mm
11.9mm
.39"
.07"
1.78mm
9.9mm
.39"
.07"
1.78mm
9.9mm
.19"
.08"
4.7mm
2.03mm
STTC-136P
STTC-836P
STTC-536
STTC-036
STTC-136
STTC-836
STTC-513
STTC-013
STTC-113
STTC-813
STTC-020
STTC-120
STTC-820
STTC-517
STTC-017
STTC-117
STTC-817
STTC-565
STTC-065
STTC-165
STTC-865
STTC-590
STTC-090
STTC-190
STTC-890
STTC-526
STTC-026
STTC-126
STTC-826
STTC-522
STTC-022
STTC-122
STTC-822
STTC-145P
STTC-845P
.30"
.20"
5.0mm
7.6mm
.45"
.20"
5.0mm
11.4mm
CHISEL
CONICAL
.15"
.04"
.85"
3.8mm
21.6mm
1.0mm
.15"
.04"
.85"
3.8mm
21.6mm
1.0mm
0.016
"
0.4mm
0.34
"
8.5mm
.016"
7.9mm
.31"
0.4mm
0.24
"
6.0mm
0.10
"
2.5mm
.10"
.39"
9.9mm
2.5mm
.19"
.12"
3.0mm
4.8mm
.52"
13.2mm
.01"
.25mm
.33"
.016" 8.4mm
0.4mm
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 16
STTC Soldering Cartridges
17
Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
5= 500 Series and 0= 600 Series for temperature sensitive applications - 1= 700 Series for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
STTC SOLDERING CARTRIDGES
STTC-506
STTC-006
STTC-106
STTC-806
STTC-545
STTC-045
STTC-145
STTC-845
STTC-540
STTC-040
STTC-140
STTC-840
STTC-511
STTC-011
STTC-111
STTC-516
STTC-016
STTC-116
STTC-816
STTC-544
STTC-044
STTC-144
STTC-844
STTC-543
STTC-043
STTC-143
STTC-843
STTC-101P
STTC-801P
STTC-531
STTC-031
STTC-131
STTC-501
STTC-001
STTC-101
.54"
0.4mm
.016" 13.7mm
.58"
.016"
14.7mm
0.4mm
.18"
0.5mm
.02" 4.6mm
.02"
.19"
0.5mm
4.8mm
.02"
.60"
0.5mm
15.2mm
0.25
"
6.5mm
0.04
"
1.0mm
.04"
.53"
13.5mm
1.0mm
CONICAL
.63"
.016"
16.0mm
0.4mm
.57"
.02"
14.5mm
0.5mm
.39"
.04"
1.0mm
9.9mm
STTC-507
STTC-007
STTC-107
STTC-541
STTC-041
STTC-141
STTC-841
STTC-546
STTC-046
STTC-146
STTC-846
STTC-147P
STTC-847P
STTC-535
STTC-035
STTC-135
STTC-505
STTC-005
STTC-105
STTC-547
STTC-047
STTC-147
STTC-847
.66"
.04" 16.7mm
1.0mm
.04"
.56"
.02"
60∞
1.0mm
.51mm 14.2mm
0.07
"
1.78mm
0.25
"
6.4mm
.46"
.07"
30°
1.78mm
11.7mm
.07"
9.9mm
30°
.39"
1.78mm
.07"
14.2mm
60°
1.78mm
.56"
CONICALBEVEL
21.8mm
.05"
.86"
1.3mm
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 17
UFTC UltraFine Soldering Cartridges
18
Compatible with: MX-5000 and MX-5200 Systems and MX-H2-UF hand-piece
UFTC-7CN01
UFTC-7CN02
UFTC-7CNB02
UFTC-7CN04
UFTC-7CNL04
UFTC-7CNB04
UFTC-7DRH408
UFTC-7DRH412
8
7= 700 Series for most standard applications
UFTC ULTRAFINE
SOLDERING CARTRIDGES
UFTC-7CH06
UFTC-7CHL06
UFTC-7CH08
UFTC-7CHL08
UFTC-7CH12
CHISEL
CONICALHOOF
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 18
SMTC Rework Cartridges
19
Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
All dimensions shown are in mm (inches)
B
A
D
B
A
D
5= 500 Series & 0= 600 Series for temperature sensitive applications. 1= 700 Series for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
SLOT
A D B SMT TYPE
SMTC-505
SMTC-005
SMTC-105
1.7
(.068)
1.27
(.05)
2.5
(.10) SOT-32
SMTC-596
SMTC-096
SMTC-196
1.78
(.070)
1.02
(.040)
1.02
(.040)
Chip 0402,
0603
SMTC-588
SMTC-088
SMTC-188
2.03
(.080)
1.52
(.60)
1.27
(.050)
Chip 0402,
0603,
0805
SMTC-501
SMTC-001
SMTC-101
2.3
(.090)
1.8
(.070)
1.3
(.050) Chip 0805
SMTC-502
SMTC-002
SMTC-102
3.6
(.14)
1.8
(.07)
1.5
(.06)
Chip
1206,1210
SMTC-132 3.81
(.150)
2.54
(.10)
2.41
(.095)
Chip Box B
EIA
SOPM-3528
SMTC-536
SMTC-036
SMTC-136
4.8
(.190)
4.06
(.16)
2.8
(.110)
Chip Box B
EIA
SOPM-4532
SMTC-503
SMTC-003
SMTC-103
4.83
(.190)
1.91
(.075)
2.03
(.080) Chip 1812
SMTC REWORK CARTRIDGES
B
A
D
TUNNEL
A A2 D B
SMT TYPE
SMTC-004
SMTC-104
5.08
(.20)
5.08
(.20)
2.3
(.90)
4.32
(.17) SOIC-8
SMTC-006
SMTC-106
5.08
(.20)
5.08
(.20)
2.3
(.90)
10.16
(.40)
SOIC-14,
16
SMTC-0142
SMTC-1142
5.18
(.204)
5.18
(.204)
2.54
(.100)
8.89
(.350) SOIC-14
SMTC-047
SMTC-147
8.51
(.335)
8.51
(.335)
5.08
(.200)
6.35
(.250) DPAC
SMTC-126 8.64
(.340)
8.0
(.315)
1.88
(.074)
18.8
(.740)
SOJ-28,
SOM-32
SMTC-007
SMTC-107
9.53
(.375)
9.53
(.375)
3.20
(.125)
18.3
(.720) SOIC-28
SMTC-009
SMTC-109
9.53
(.375)
9.53
(.375)
3.18
(.125)
15.75
(.620) SOIC-24
SMTC-010
SMTC-110
9.53
(.375)
9.53
(.375)
3.20
(.125)
13.20
(.520) SOIC-20
SMTC-040
SMTC-140
11.43
(.450)
10.40
(.410)
1.90
(.075)
25.9
(1.02)
SOJ-40,
SOM-32
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 19
SMTC Rework Cartridges
20
5= 500 Series & 0= 600 Series for temperature sensitive applications. 1= 700 Series for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
QUAD
B2
B
AA2
D
B2
B
AA2
D
A A2D B B2SMT TYPE
SMTC-0121
SMTC-1121
8.38
(.330)
8.38
(.330)
2.54
(.100)
8.38
(.330)
8.38
(.330)
SQFP 48
(EIJA)
SMTC-0112
SMTC-1112
10.16
(.400)
9.14
(.360)
3.80
(.150)
10.16
(.400)
9.14
(.360) PLCC 20
SMTC-0120
SMTC-1120
11.18
(.440)
11.18
(.440)
2.54
(.100)
11.18
(.440)
11.18
(.440)
SQFP 64
(EIJA)
SMTC-1159 12.19
(.480)
11.18
(.440)
2.79
(.110)
13.21
(.520)
12.19
(.480) TQFP 44
SMTC-013
SMTC-113
12.70
(.500)
11.56
(.455)
3.80
(.150)
12.70
(.500)
11.56
(.455) PLCC 28
SMTC-116 12.70
(.500)
11.43
(.450)
3.80
(.150)
15.24
(.600)
13.97
(.550) PLCC 32
SMTC-1132 13.34
(.525)
12.32
(.485)
2.79
(.110)
13.34
(.525)
12.32
(.485) TQFP 80
SMTC-0118
SMTC-1118
15.49
(.610)
14.48
(.570)
2.79
(.110)
15.49
(.610)
14.48
(.570)
VQFP 100
(EIJA)
SMTC-043
SMTC-143
16.51
(.650)
16.51
(.650)
3.30
(.130)
22.48
(.885)
22.48
(.885)
QFP 100
Rectangular
SMTC-014
SMTC-114
17.78
(.700)
16.76
(.660)
3.80
(.150)
17.78
(.700)
16.76
(.660) PLCC 44
SMTC-11720.32
(.800)
19.30
(.760)
3.80
(.150)
20.32
(.800)
19.30
(.760) PLCC 52
SMTC-11825.27
(.995)
19.30
(.760)
3.80
(.150)
25.27
(.995)
19.30
(.760) PLCC 68
SMTC-144 26.42
(1.040)
26.42
(1.040)
3.30
(.130)
26.42
(1.040)
26.42
(1.040)
QFP 100
Square
B
B2
SMTC REWORK CARTRIDGES
Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E
and MX-H1-AV hand-pieces.
All dimensions shown are in mm (inches)
SMTC-5172
SMTC-0172
SMTC-1172
SMTC-8172
SMTC-5171
SMTC-0171
SMTC-1171
SMTC-8171
SMTC-5161
SMTC-0161
SMTC-1161
SMTC-5173
SMTC-1173
SMTC-8173
STTC-1173P
STTC-8173P
A BLADE TYPE
SMTC-0BL050
SMTC-1BL050
SMTC-8BL050
5mm
(.20") Short
SMTC-0BL100
SMTC-1BL100
SMTC-8BL050
10mm
(.40") Short
SMTC-0BL150
SMTC-1BL150
SMTC-8BL150
15mm
(.59") Short
SMTC-0BL250
SMTC-1BL250
SMTC-8BL250
25mm
(1.0") Long
SMTC-0BL350
SMTC-1BL350
SMTC-8BL350
35mm
(1.38") Long
KNIFE HOOK & CONICAL BLADE
A BLADE TYPE
SMTC-064
SMTC-164
5mm
(.20") Short
SMTC-560
SMTC-060
SMTC-160
SMTC-860
10mm
(.40") Long
SMTC-561
SMTC-061
SMTC-161
SMTC-861
15.75mm
(.62") Long
SMTC-562
SMTC-062
SMTC-162
SMTC-862
22mm
(.86") Long
SMTC-5175
SMTC-0175
SMTC-1175
SMTC-8175
SMTC-5174
SMTC-0174
SMTC-1174
SMTC-8174
SMTC-5167
SMTC-0167
SMTC-1167
SMTC-5169
SMTC-0169
SMTC-1169
SMTC-0183
SMTC-1183
SMTC-8183
SMTC-5170
SMTC-0170
SMTC-1170
SMTC-5147
SMTC-0147
SMTC-1147
SMTC-8147
HOOF
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 20
PTTC Tweezer Cartridges
TATC Talon Cartridges
21
Compatible with: MX-5000 and
MX-5200 Systems and MX-PTZ
Precision Tweezers hand-piece
PTTC-601
PTTC-701
PTTC-801
PTTC-701B
PTTC-801B
PTTC-602
PTTC-702
PTTC-802
PTTC-603
PTTC-703
PTTC-803
PTTC-608B
PTTC-708B
PTTC-808B
PTTC-604
PTTC-704
PTTC-804
PTTC-605
PTTC-705
PTTC-805
PTTC-606
PTTC-706
PTTC-806
PTTC-607
PTTC-707
PTTC-807
0.90"
23mm
0.28
"
0.7mm
22°
0.28
"
0.7mm
22°
0.28
"
0.7mm
22°
0.28
"
0.7mm
22°
6= 600 Series for temperature sensitive applications. 7= 700 Series for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
PTTC TWEEZER CARTRIDGES
CONICAL
BLADE
Compatible with: MX-500 Systems
and MX-Talon hand-piece
TATC-609
TATC-601
TATC-608
TATC-602
TATC-605
TATC-603
TATC-604
TATC-606
TATC TALON CARTRIDGES
.49"
12.45mm
.02"
0.5mm
.013"
0.35mm
.49"
12.45mm
.02"
0.5mm
.047"
1.2mm
3.75" 95.25mm
.05"
1.27mm
.25"
6.35mm
.40"
10.16mm
.10"
2.54mm
.40"
10mm
.43"
10.93mm
.03"
0.76mm
.05"
1.27mm
.33"
8.38mm
.62"
15.75mm
.81"
20.57mm
.33"
8.38mm
.05"
1.27mm
1.1"
27.94mm
.30"
7.62mm
.03"
0.76mm
3.75" 95.25mm
.05"
1.27mm
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 21
STDC Desolder Cartridges
22
Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece
All dimensions shown are in mm (inches)
Standard
Long Reach
0.400"
1= 700 Series (standard length) and 7= 700 Series (long reach) for most standard applications.
8= 800 Series for Ceramic and high thermal demand applications.
STDC DESOLDER CARTRIDGES
0.4"
10.16mm
C
C
A B C TYPE
STDC-102
STDC-802
0.64
(.025)
1.40
(.055)
11.43
(.45) Standard
STDC-103
STDC-803
0.76
(.029)
1.68
(.066)
11.17
(.44) Standard
STDC-104
STDC-804
1.02
(.04)
1.78
(.07)
10.92
(.43) Standard
STDC-105
STDC-805
1.27
(.05)
2.03
(.08)
10.66
(.42) Standard
STDC-106
STDC-806
1.52
(.06)
2.29
(.09)
10.41
(.41) Standard
STDC-107
STDC-807
2.41
(.09)
3.18
(.12)
9.14
(.36) Standard
STDC-703L
STDC-803L
0.76
(.03)
1.68
(.06)
21.33
(.84)
Long
Reach
STDC-704L
STDC-804L
1.02
(.04)
1.79
(.07)
21.08
(.83)
Long
Reach
STDC-705L
STDC-805L
1.27
(.05)
2.03
(.08)
20.82
(.82)
Long
Reach
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 22
SSC Soldering Cartridges
23
Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece
All dimensions shown are in mm (inches) SSC-671A
SSC-771A
SSC-625A
SSC-725A
SSC-638A
SSC-738A
SSC-637A
SSC-737A
SSC-672A
SSC-772A
SSC-642A
SSC-742A
SSC-670A
SSC-770A
SSC-636A
SSC-736A
SSC-613A
SSC-713A
SSC-646A
SSC-746A
SSC-617A
SSC-717A
SSC-667A
SSC-767A
.43"
1.0mm
.04" 11mm
.40"
1.5mm
10mm
.06"
.40"
.07"
9.9mm
1.78mm
.65"
.07"
1.78mm
16.5mm
.63"
.07"
1.78mm
16mm
.30"
.13"
7.6mm
3.3mm
.39"
.10"
9.9mm
2.5mm
SSC SOLDERING CARTRIDGES
CHISEL
.65"
.12"
3.0mm
16.5mm
.36"
.04"
1.0mm
9.1mm
.39"
.07" 9.9mm
1.78mm
SSC-690A
SSC-790A
SSC-645A
SSC-745A
SSC-622A
SSC-722A
SSC-626A
SSC-726A
SSC-654A
SSC-754A
SSC-601A
SSC-701A
SSC-674A
SSC-774A
SSC-639A
SSC-739A
SSC-661A
SSC-761A
SSC-673A
SSC-773A
SSC-647A
SSC-747A
.75"
.016"
0.4mm
19mm
6= 600 Series for temperature sensitive applications - 7= 700 Series for most standard applications.
15mm
.055"
.590"
1.4mm
.52"
13.2mm
.01"
.25mm
CONICAL
.45"
0.51mm
.02" 11.4mm
.04"
.60"
1.0mm
15.2mm
.73"
.02"
.51mm
18.5mm
.45"
.02"
0.51mm
11.4mm
.40"
.21"
5.3mm
10mm
.64"
45º
.02"
.18 "
16.25mm
0.5mm
4.5mm
.24"
6.1mm
.64"
45º
.02"
.18 "
16.25mm
0.5mm
4.5mm
.24"
6.1mm
BEVEL
HOOF
KNIFE
.70"
.05" 17.8mm
1.27mm
.70"
.016" 17.8mm
2.3mm
.64"
45º
.02"
.18 "
16.25mm
0.5mm
4.5mm
.64"
45º
.02"
.18 "
16.25mm
0.5mm
4.5mm
.07"
14.2mm
60°
1.78mm
.56"
Compatible with: MFR-1160 System and MFR-H6-SSC Hand-piece
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 23
SxV Soldering Tips
24
SFV-CH10A
STV-CH10A
SCV-CH10A
SFV-CH10AR
STV-CH10AR
SCV-CH10AR
SFV-CH10
STV-CH10
SCV-CH10
SFV-CH15A
STV-CH15A
SCV-CH15A
SFV-CH15AR
STV-CH15AR
SCV-CH15AR
SFV-CHB15
STV-CHB15
SCV-CHB15
SFV-CH18AR
STV-CH18AR
SCV-CH18AR
SFV-CH20
STV-CH20
SCV-CH20
SFV-CH24A
STV-CH24A
SCV-CH24A
SFV-CH25AR
STV-CH25AR
SCV-CH25AR
0.43
"
11.0mm
0.04
"
1.0mm
.06"
.528"
1.5mm
13.4mm
0.48
"
12.2mm
0.06
"
1.5mm
1.8mm
.07"
.528"
13.4mm
0.43
"
11.0mm
0.08
"
2.0mm
.719
"
18.3mm
0.094
"
2.4mm
0.44
"
11.3mm
0.06
"
1.5mm
F= FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
2.5mm
.10" .528"
13.4mm
0.719
"
18.3mm
0.04
"
1.0mm
Compatible with: PS-900, MFR-1120, MFR-2220, MFR-2222 Systems,
PS-HC3 and MFR-H2-ST hand-pieces, PS-CA3 and MFR-CA2 Coil Assemblies
.54"
.04"
1.0mm
13.7mm
SXV SOLDERING TIPS
N E W
CHISEL
N E W
N E W
SFV-CH25
STV-CH25
SCV-CH25
SFV-CH30AR
STV-CH30AR
SCV-CH30AR
SFV-CH50A
STV-CH50A
SCV-CH50A
SFV-CH50AR
STV-CH50AR
SCV-CH50AR
SFV-CH50
STV-CH50
SCV-CH50
SFV-CNL03AR
STV-CNL03AR
SCV-CNL03AR
SFV-CNB04A
STV-CNB04A
SCV-CNB04A
SFV-CN05A
STV-CN05A
SCV-CN05A
SFV-CNB04AR
STV-CNB04AR
SCV-CNB04AR
SFV-CNL04
STV-CNL04
SCV-CNL04
0.43
"
11.0mm
0.1
"
2.5mm
0.44
"
11.3mm
0.2
"
5.0mm
0.61
"
15.5mm
0.016
"
0.40mm
0.21
"
5.4mm
.77"
.016"
19.6mm
0.4mm
CHISEL
CONICAL
.461"
.197"
5.0mm
11.7mm
.724"
.01" 18.4mm
0.3mm
0.4
"
10.0mm
0.2
"
5.0mm
0.72
"
18.2mm
0.016
"
0.4mm
0.53
"
13.6mm
0.016
"
0.4mm
N E W
N E W
N E W
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 24
SxV Soldering Tips
CxV Blade Tips
25
F= FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
SXV SOLDERING TIPS
SFV-DRK45A
STV-DRK45A
SCV-DRK45A
SFV-DRK50
STV-DRK50
SCV-DRK50
.20"
5.0mm
14mm .55"
45°
.095"
2.4mm
.20"
5.0mm
14mm .55"
45°
.095"
2.4mm
0.20"
5.0mm
15.1mm 0.60"
45°
2.4mm 0.095"
0.20"
5.0mm
15.1mm 0.60"
45°
2.4mm 0.095"
1mm
0.039"
2mm
0.079"
CXV BLADE TIPS
CFV-BL100 CCV-BL100 10mm (.40")
CFV-BL250 CCV-BL250 25mm (1")
CFV-BL350 CCV-BL350 35mm (1.4")
CFV-BL400 CCV-BL400 40mm (1.6")
CFV-BL500 CCV-BL500 50mm (2")
0.02"
0.5mm
0.36"
9.1mm
A
A
KNIFE
SFV-CN05AR
STV-CN05AR
SCV-CN05AR
SFV-CN05
STV-CN05
SCV-CN05
SFV-CNB05
STV-CNB05
SCV-CNB05
SFV-CNL10A
STV-CNL10A
SCV-CNL10A
SFV-CNL10AR
STV-CNL10AR
SCV-CNL10AR
SFV-CNL10
STV-CNL10
SCV-CNL10
SFV-CNL14
STV-CNL14
SCV-CNL14
SFV-DRH20
STV-DRH20
SCV-DRH20
SFV-CNL20
STV-CNL20
SCV-CNL20
SFV-WV20
STV-WV20
SCV-WV20
0.51
"
13.0mm
0.02
"
0.5mm
0.51
"
13.0mm
0.04
"
1.0mm
0.59
"
15.0mm
0.056
"
1.4mm
0.58
"
14.6mm
0.54
"
13.8mm
.08
"
2.03mm
0.71
"
18.0mm
0.04
"
1.0mm
.04"
.59"
15.0mm
1.0mm
CONICAL
0.59
"
15.0mm
0.08
"
2.0mm
.53"
.02" 13.7mm
0.5mm
0.34
"
8.5mm
0.02
"
0.5mm
SFV-DRH420AR
STV-DRH420AR
SCV-DRH420AR
SFV-DRH20CP
STV-DRH20CP
SCV-DRH20CP
SFV-DRH430AR
STV-DRH430AR
SCV-DRH430AR
SFV-DRH630AR
STV-DRH630AR
SCV-DRH630AR
SFV-DRH420A
STV-DRH420A
SCV-DRH420A
SFV-DRH30CP
STV-DRH30CP
SCV-DRH30CP
SFV-DRH440R
STV-DRH440R
SCV-DRH440R
SFV-DRH640AR
STV-DRH640AR
SCV-DRH640AR
SFV-DRH40CP
STV-DRH40CP
SCV-DRH40CP
SFV-DRH440A
STV-DRH440A
SCV-DRH440A
20.7mm
.81"
45˚
2.0mm
.08"
HOOF
0.137
"
3.47mm
0.48
"
12.2mm
0.079
"
2mm
0.187
"
4.75mm
0.52
"
13.2mm
0.157
"
4mm
60°
.670"
17.01mm
4.02mm
.158"
20.4mm 0.8"
45˚
3.0mm
.12"
60°
10.0mm
.39"
17.0mm
.67"
3.0mm
.12"
4.00mm
.157
2.0mm
.08
17.04mm
.671
12.04mm
.474
"
"
"
"
8.00mm
.315
0.5mm
.02
10mm
.40
45°
"
"
"
SFV-DRK30AR
STV-DRK30AR
SCV-DRK30AR
SFV-DRK45AR
STV-DRK45AR
SCV-DRK45AR
.18"
4.5mm 45º
.74"
.07"
18.7mm
1.8mm
45º
.12"
3.0mm
.74"
18.7mm
N E W N E W
N E W
N E W
Compatible with: PS-900, MFR-1120, MFR-2220, MFR-2222 Systems,
PS-HC3 and MFR-H2-ST hand-pieces, PS-CA3 and MFR-CA2 Coil Assemblies
0.58
"
14.6mm
0.54
"
13.8mm
.08
"
2.03mm
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 25
PHT Soldering Tips
26
75 = 750 Series for most standard applications - 65 = 650 Series for temperature sensitive applications
PHT-750315
PHT-650315
PHT-750325
PHT-650325
PHT-750326
PHT-650326
PHT-750335
PHT-650335
PHT-751355
PHT-651355
PHT-751367
PHT-651367
PHT-751384
PHT-651384
PHT-752017
PHT-652017
PHT-752327
PHT-652327
PHT-752035
PHT-652035
PHT-752335
PHT-652335
PHT-752337
PHT-652337
.39"
.02" 10.0mm
0.5mm
.02"
10.0mm
.394"
0.5mm
.59"
.02"
15.0mm
0.5mm
Compatible with: PS-800, PS-800E and PS-900 Systems and PS-CA1 Coil Assembly
PHT SOLDERING TIPS
CHISELCONICAL
.63"
.016"
16.0mm
0.4mm
.59"
.01"
15.0mm
0.25mm
2.5mm
.10"
.394"
10.0mm
.65"
.12"
3.0mm
16.5mm
.315"
.197"
5.0mm
8.0mm
1.0mm
.04"
.394"
10mm
.06"
1.5mm
.472"
12.0mm
.06"
1.5mm
.472"
12.0mm
.06"
.394"
1.5mm
10.0mm
1.78mm
.07"
.394"
10.0mm
PHT-753035
PHT-653035
PHT-752057
PHT-652057
PHT-753067
PHT-653067
PHT-753077
PHT-653077
PHT-754627
PHT-654627
PHT-754667
PHT-654667
PHT-754687
PHT-654687
PHT-754487F
PHT-654487F
PHT-654497
PHT-754497
PHT-654697
PHT-755437
PHT-655437
PHT-755477
PHT-655477
15.0mm
.59"
60˚
1.0mm
.04"
17.0mm
.67"
60˚
2.0mm
.08"
17.0mm
.67"
60˚
3.0mm
.12"
17.0mm
.67"
45˚
3.0mm
.12"
17.0mm
.67"
45˚
4.0mm
.16"
45°
.12"
3.0mm
.59"
15.0mm
45°
.12"
3.0mm
.59"
15.0mm
.02"
.20"
0.5mm
5.0mm
15.0mm .59"
2.0mm
.08"
1.0mm
.04"
45°
.02"
.20"
0.5mm
5.0mm
15.0mm .59"
2.0mm
.08"
1.0mm
.04"
45°
HOOF
KNIFE
15.0mm
.04"
.590"
1.0mm
16.65mm
.04"
.656"
1.0mm
CONICAL
.04"
.59"
15.0mm
1.0mm
0.59"
15.0mm
0.02"
0.5mm
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 26
SxP Soldering & Rework Cartridges
27
Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems and MFR-H1-SC hand-piece
SFP-CH10
STP-CH10
SCP-CH10
SFP-CH15
STP-CH15
SCP-CH15
SFP-CHB15
STP-CHB15
SCP-CHB15
SFP-CH20
STP-CH20
SCP-CH20
SFP-CHL20
STP-CHL20
SCP-CHL20
SFP-CH25
STP-CH25
SCP-CH25
SFP-CH30
STP-CH30
SCP-CH30
SFP-CH35
STP-CH35
SCP-CH35
SFP-CH50
STP-CH50
SCP-CH50
0.36
"
9.2mm
0.04
"
1mm
0.39
"
10mm
0.06
"
1.5mm
0.4
"
10.0mm
0.08
"
2.0mm
.394
"
10mm
0.1
"
2.5mm
0.12"
3.0mm
0.43"
11.0mm
0.14"
3.5mm
0.43"
11.0mm
0.3
"
7.6mm
0.2
"
5mm
0.474
"
12.04mm
0.06
"
1.5mm
.632
"
16.04mm
0.08
"
2.0mm
F= FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
SXP SOLDERING & REWORK
CARTRIDGES
CHISEL
SFP-CN04
STP-CN04
SCP-CN04
SFP-CNB04
STP-CNB04
SCP-CNB04
SFP-CNL04
STP-CNL04
SCP-CNL04
SFP-CN05
STP-CN05
SCP-CN05
SFP-CNB05
STP-CNB05
SCP-CNB05
SFP-CNL06
SCP-CNL06
SFP-BLV10
STP-BLV10
SCP-BLV10
0.34
"
8.6mm
0.016
"
0.4mm
0.6
"
15.21mm
0.016
"
0.4mm
0.59
"
14.9mm
0.016
"
0.4mm
.579
"
14.7mm
0.02
"
0.5mm
0.56
"
14.22mm
0.04
"
1.0mm
CONICAL
BEVEL
SFP-DRH05
STP-DRH05
SCP-DRH05
SFP-DRH610
STP-DRH610
SCP-DRH610
SFP-DRH15
STP-DRH15
SCP-DRH15
SFP-DRH615
STP-DRH615
SCP-DRH615
SFP-DRH35
STP-DRH35
SCP-DRH35
SFP-DRK50
STP-DRK50
SCP-DRK50
0.6
"
15.21mm
0.02
"
0.5mm
.45"
11.6 mm
.039"
1.0mm
0.63
"
16mm
0.2
"
5.0mm
60°
.46"
11.6mm
.06"
1.5mm
60°
.46"
11.6mm
.06"
1.5mm
HOOFKNIFE
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 27
RxP Rework Cartridges
28
Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems
and MFR-H1-SC hand-piece. All dimensions shown are in mm (inches)
.36
"
9.14mm
.02
"
0.5mm
.87
"
22.1mm
.36
"
9.14mm
.02
"
0.5mm
.87
"
22.1mm
A
D
B
A
D
F= FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
RXP REWORK CARTRIDGES
BLADETUNNELSLOT
B
A
D
A
A B D SMT TYPE
RFP-BL1
RCP-BL1
10
(0.41) - - -
RFP-BL2
RCP-BL2
15.6
(0.62) - - -
RFP-BL3
RCP-BL3
22.1
(0.87) - - -
RFP-DL1
RCP-DL1
5.18
(0.204)
10.16
(0.40)
3.22
(0.127)
Tunnel
SOIC-14-16
RFP-DL2
RCP-DL2
5.18
(0.204)
4.32
(0.17)
2.29
(.09)
Tunnel
SOIC-8
RFP-DL3
RCP-DL3
6.86
(.270)
11.15
(0.44)
2.29
(.09)
Tunnel
SOIC-16
RFP-SL1
RCP-SL1
2.34
(.092)
1.37
(.054)
1.78
(.07)
0805 Chip
Package
RFP-SL2
RCP-SL2
3.48
(.137)
1.63
(.064)
1.78
(.07)
1206 Chip
Package
A
DB
B2
B
AA2
D
B2
B
AA2
D
QUAD
A A2 D B B2 SMT TYPE
RFP-QD4
RCP-QD4
12.70
(.500)
11.43
(.450)
3.81
(.150)
15.24
(.600)
13.97
(.550) PLCC 32
RFP-QD6
RCP-QD6
17.78
(.700)
16.76
(.660)
3.81
(.150)
17.78
(.700)
16.76
(.660) PLCC 44
RFP-QD7
RCP-QD7
25.27
(.995)
24.38
(.960)
5.59
(.220)
25.27
(.995)
24.38
(.960) PLCC 68
RFP-QD10
RCP-QD10
20.32
(.800)
19.30
(.760)
3.81
(.150)
20.32
(.800)
19.30
(.760) PLCC 52
RFP-QD15
RCP-QD15
13.34
(.525)
12.32
(.485)
2.79
(.110)
13.34
(.525)
12.32
(.485) TQFP 80
RFP-QD19
RCP-QD19
16.13
(.635)
16.13
(.635)
3.30
(.130)
16.13
(.635)
16.13
(.635) QFP 44
RFP-QD20
RCP-QD20
16.51
(.650)
16.51
(.650)
3.30
(.130)
22.48
(.885)
22.48
(.885) QFP 100
B
A
D
A2
B2
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 28
TxP Tweezer Cartridges
DxP Desoldering Tips
29
Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems
and MFR-H1-SC hand-piece. All dimensions shown are in mm (inches) Compatible with: MFR-1140, MFR-2240, MFR2241 Systems and MFR-H4-TW hand-piece
TFP-BLP1
TTP-BLP1
TCP-BLP1
1.0mm x 14mm (.04" x .55")
TFP-BLP2
TTP-BLP2
TCP-BLP2
2.0mm x 14mm (.08" x .55")
TFP-CNP1
TTP-CNP1
TCP-CNP1
Conical
0.4mm x 19.1mm (.015" x .75")
.55
"
14mm
.04
"
1.0mm
.03
"
0.76mm
.55
"
14mm
.079
"
2.0mm
.03
"
0.76mm
.75
"
19.1mm
.015
"
.38mm
0.055
"
1.4mm
A
0.028
"
0.57mm
F= FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
TXP TWEEZER CARTRIDGES
A
TFP-BLH40
TTP-BLH40
TCP-BLH40
6.35mm
(.25")
TFP-BLH50
TTP-BLH50
TCP-BLH50
16mm
(.62")
TFP-BLH60
TTP-BLH60
TCP-BLH60
20.5mm
(.81")
TFP-BLH70
TTP-BLH70
TCP-BLH70
28mm
(1.1")
BLADEHEAVY DUTY
Compatible with: MFR-1150, MFR-1350, MFR-1351 systems with MFR-H5-DS hand-piece
and previous MFR-DSX, -DSI, -SDX, -SDI Systems with MFR-HDS hand-piece.
All dimensions shown are in mm (inches)
DXP DESOLDERING TIPS
Standard
Long Reach
5.54mm
0.218"
12.80mm
0.503"
A B TYPE
DFP-CN2
DCP-CN2
0.64
(.025)
1.78
(.070) Standard
DFP-CN3
DCP-CN3
0.76
(.030)
2.03
(.080) Standard
DFP-CN4
DCP-CN4
1.02
(.040)
2.28
(.090) Standard
DFP-CN5
DCP-CN5
1.27
(.050)
2.64
(.104) Standard
DFP-CN6
DCP-CN6
1.52
(.060)
2.84
(.112) Standard
DFP-CN7
DCP-CN7
2.41
(.095)
3.63
(.143) Standard
DFP-CNL3
DCP-CNL3
0.76
(.030)
2.03
(.080) Long Reach
DFP-CNL4
DCP-CNL4
1.02
(.040)
2.28
(.090) Long Reach
DFP-CNL5
DCP-CNL5
1.27
(.050)
2.64
(.104) Long Reach
EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 29
Convection Rework Overview
3030
P S - 9 0 0 M F R - 1 1 0 0 M F R - 2 2 0 0 M F R - 1 3 0 0
SYSTEMS SERIES
HANDHELD SERIES
M A N U A L A N D M O D U L A R S Y S T E M S S E M I - A U T O M A T E D S Y S T E M S
F O R S M A L L T O M E D I U M B O A R D S
MRS-1100A Modular Rework System APR Scorpion Rework Systems APR-5000-DZ Rework Systems APR-5000-XLS Rework Systems
P R E - H E A T E R S C O N V E C T I O N T O O L S
PCT-1000 Programmable Pre-Heater PCT-100 Pre-Heater HCT-1000 Programmable Convection Tool HCT-900 Convection Tool
D I G I T A L A N A L O G D I G I T A L A N A L O G
Convection Rework Overview
3131
P S - 9 0 0 M F R - 1 1 0 0 M F R - 2 2 0 0 M F R - 1 3 0 0
SYSTEMS SERIES
HANDHELD SERIES
M A N U A L A N D M O D U L A R S Y S T E M S S E M I - A U T O M A T E D S Y S T E M S
F O R S M A L L T O M E D I U M B O A R D S
MRS-1100A Modular Rework System APR Scorpion Rework Systems APR-5000-DZ Rework Systems APR-5000-XLS Rework Systems
F O R L A R G E B O A R D S
P R E - H E A T E R S C O N V E C T I O N T O O L S
PCT-1000 Programmable Pre-Heater PCT-100 Pre-Heater HCT-1000 Programmable Convection Tool HCT-900 Convection Tool
D I G I T A L A N A L O G D I G I T A L A N A L O G
3232
Scorpion Rework System
The Scorpion Advanced Package Rework System ensures both accurate component placement and custom
tailored reflow profiles in one user friendly, single platform rework system.
The challenges of array package rework, and the inability to easily inspect placement accuracy, call for a
solution that allows for simultaneous viewing of Printed Circuit Board pads and component balls for
accurate placement.
The Scorpion Rework System fills this need with quick, accurate placement through the use of an all new
vision system employing dual image overlay technology. This new vision system features LED lighting both
top and bottom for shadow-free component visualization and component alignment. The HD camera is
ready to go out of the box.
The two-head design allows the Scorpion Rework System to be tailored to the users specific rework needs
and allows precision alignment of the smallest BGAs, QFNs and Micro SMDs with the highest accuracy. The
open-ended board holder fits a wide vari-ety of large, small and odd-shaped boards while allowing precise
positioning over the patented dual subzone preheater.
The standard auto-profile mode ensures fast and easy profile creation with a minimum of setup time. By
selecting your tempera-ture targets any operator can quickly and accurately create reflow profiles for a wide
variety of boards, and then save them in memory for future use.
Source temperatures and time intervals can be modified “On-the-Fly”, eliminating the need to wait for the
current profile to terminate before modifications can be made. Precise solder joint temperatures are
measured and displayed on a real time graphical display, thus providing the necessary data to accurately
and easily establish the optimum reflow profile for each particular application within minutes.
Systems Upgrade Kits
APR-SRS-UK1
Precision Placement
Package
APR-SRS-UK2
Contactless IR Sensor
APR-SRS-UK3
Side-view Camera
(see details on page 34)
APR-1100-SRS
Scorpion Rework System
with SmartPlace Technology
APR-1200-SRS
Scorpion Rework System,
SmartPlace Technology &
Precision Placement Package
3333
Scorpion Rework System
Hardware Features
l Desktop sized
l 2800W dual zone preheater with 550W top heater
l Single phase 208-240VAC, 50/60Hz, 13A
l Design allows customers to customize the unit to meet their needs
l A 343mm (13.5") x open-ended PCB holder with micrometer adjustment
l Mechanical X and Z axis movement on linear bearings for long-life and
minimal maintenance
l Component is retracted automatically at the end of reflow when
removing parts
l Linux-based integral computer
l External USB for file transfer
l High definition SmartPlace vision system which uses dual CMOS
sensors to assist in the placement of components and requires no calibration
l Optional Precision Placement Head for ultra fine pitch components with
placement accuracy of .0254mm (.001") (APR-SRS-UK1)
l Contactless IR sensor for auto start at pre-determined temperatures (APR-SRS-UK2)
l New side-view camera for increased reflow visibility (APR-SRS-UK3)
Software Features
l Auto-Profiling
l On the fly profile management of target set points, adding and subtracting time
zones, and profile measurement points
l Real time graphical display of solder joint temperatures
l Internal storage of profile data with expansion and transfer via a USB
flash drive
l Graphics-based user interface for simple operation
l Simple heater calibration
l Password protection for operators and engineers
Smartplace Technology Vision System Features
l Dual, full color HD camera
l Synchronized 50x Zoom
l 45mm x 45mm (1.77" x 1.77" ) viewing area
l Selectable camera transition
l Diffused LED lighting for shadow-free component alignment
Operations Features
l Uses existing APR-5000 Series reflow and vacuum nozzles
l Precision Placement head uses pick and place machine nozzles
l Small footprint, 457mm x 559 mm x 660mm (18"x 22" x 26" )
l Made in the USA
34
Scorpion Rework System
Technical Specifications
Input Voltage 208-240VAC, 50/60Hz,
13 Amp Single Phase
Power Consumption
System Total 2800W
Pre-Heater
Inner Zone* 900W
Outer Zone* 1800W
Reflow Heater 550W
* both heaters can be used at the same time
Temperature Control Type
Closed-Loop Control (Thermocouple)
Maximum Source Temperature
Reflow Head 400°C (752°F)
Pre-Heater (Inner/Outer) 350°C (662°F)
Airflow Control Pre-Set to 8, 16 & 24/min
Supply 24V DC Blower
Operating Temperature 5°C (41°F) to 40°C (104°F)
Maximum Relative humidity 80% at 31°C (88°F) decreasing
linearly to 50% at 40°C (104°F)
Maximum Altitude 2000m (6500 ft)
Pollution Degree 2 per IEC 644
Insulation category II
Component Handling
Max. Size 45mm x 45mm
(1.77" x 1.77")
Min. Size 0.51mm x 0.25mm
(0.020" x 0.010")
Max. Weight 55 g (1.94 oz)
PCB Handling Capability
Max. Size 343mm (13.5") x open-ended
Max. Thickness 6mm (0.25")
Rework Area 305mm x 305mm (12" x 12")
Vision
Max. Field of View 45mm x 45mm (1.77" x 1.77")
System
Dimensions 457mm x 559mm x 660mm
W x D x H (18" x 22" x 26")
Weight 63.5kg (140lbs)
System Warranty One-year parts & labor
90 days heaters & lamps
Approvals TUV German standards, CE
APR-SRS-UK1 Precision Placement Head
For placement accuracy to 0.0015” (.038mm)
Also included with kit:
UBS-SRS Under Board Support
PNZ-07 Vacuum Pick-Up Nozzle, 0.7mm O/D
PNZ-24 Vacuum Pick-Up Nozzle, 2.4mm O/D
PNZ-80 Vacuum Pick-Up Nozzle, 8.0mm O/D
PNZ-AD Nozzle Adaptor for Fine Placer Head
APR-SRS-UK2 Contactless IR Sensor
Features a remote temperature sensor to
ensure repeatability
APR-SRS-UK3 Side-view Camera
Facilitate visibility of reflow
Upgrade Kits
35
Scorpion Rework System
Included with APR-1100-SRS and APR-1200-SRS
FSL-SRS-3 Long spring PCB Finger 3mm (Pack 3)
FSS-SRS-3 Short spring PCB Finger 3mm (Pack 3)
AC-TC3 Thermocouple Multi-Colored Set, 36 Gauge (qty 2)
VNZ-ORINGK O-Ring Kit (assortment, qty 5 for each of the 4 sizes)
SRS-VRT Placement Verification Kit
VNZ-12 Vacuum Pick-Up Nozzle,12mm, Reflow Head
VNZ-08 Vacuum Pick-Up Nozzle, 8mm, Reflow Head
VNZ-05 Vacuum Pick-Up Nozzle, 5mm, Reflow Head
VNZ-01 Vacuum Pick-Up Nozzle, 1mm, Reflow Head
AC-RP Nozzle Removal Pad
APR-VRT Vacuum Nozzle Removal Tool
20987 CSP Adjustable V Block
19782 BGA Adjustable V Block
KAP-100 Pre-cut Kapton Tape (qty 100)
UBS-SRS Under Board Support
Included with APR-1200-SRS only
PNZ-07 Vacuum Pick-up Nozzle, 0.7mm O/D
PNZ-24 Vacuum Pick-up Nozzle, 2.4mm O/D
PNZ-80 Vacuum Pick-up Nozzle, 8.0mm O/D
PNZ-AD Nozzle adapter for Precision Placement Head
Optional Accessories
FSL-6MM-SRS-3 Long PCB fingers, 6mm clip (pack of 3)
FSS-6MM-SRS-3 Short PCB fingers, 6mm clip (pack of 3)
SRS-AK Accessories Kit
VAC-P100 Vacuum assist plate kit (pack of 100)
VNZ12-ORING 12mm O-Rings (pack of 50)
VNZ08-ORING 8mm O-Rings (pack of 50)
VNZ05-ORING 5mm O-Rings (pack of 50)
VNZ-005 Vacuum Pick-up Nozzle, 0.5mm O/D, 10mil hole
PF-1 Solder Paste/Flux Prep Plate
APR-OPTICAL-KIT Optical Calibration Kit
Accessories
Reflow Nozzles & other accessories - See page 39
The Scorpion system accepts the full range of APR and QX series reflow nozzles.
Flux transfer plates and solder paste plates are available to ensure repeatable
process control during the replacement operation.
VNZ Nozzles
CSP / BGA Adjustable V Block
Under Board Support
Accessories Kit
NZA Nozzles
APR-5000-DZ
Advanced Package Rework System
36
The APR-5000-DZ Advanced Package Rework
System provides closed-loop control, optimized
vision and precise component placement on a
compact platform of 19" x 30" (483mm x 762mm).
Self contained pumps are standard on this compact
platform allowing for easy benchtop setup.
Capable of handling boards up to 15" x 7.75"
(381mm x 197mm) with standard fixtures (larger
PCB Holder options exist if required) with a
placement accuracy to 0.001" (0.025mm) and
interconnection pitches as low as 0.012" (0.3mm),
the APR-5000-DZ is ideal for reworking smaller
assemblies such as cell phones and laptop
computers.
The APR-5000-DZ System incorporates powerful,
efficient and fast response convective top reflow
heater and bottom dual zone pre-heaters for
delivering fast ramp and tight delta temperature
control horizontally, across the surface of PCBs up
to 0.25" (6.35mm) thick, and vertically between the
die and ball of the reworked components.
The single reflow/placement head can be moved to
the correct position for rework allowing PCB
assemblies with 2" (50mm) underside components
to be stationary mounted above the pre-heater. An
optional XY table (APR-TAB) can be added to
minimize operator fatigue and is ideal for small PCB
assemblies with less than .25" (6.4mm) underside
components. In addition, the APR-5000-DZ-TAB is
an APR-5000-DZ system with a pre-assembled
XY table.
APR-5000-DZ System configurations and technical
specifications on pages 40-41
APR-TAB
APR-5000-XLS
Advanced Package Rework System
37
The APR-5000-XLS Advanced Package Rework
System provides board capability with small board
precision. This system performs precise, cost effective
rework of the widest range of PCBs and component
types, from large boards up to 24.5" x 24.5" (622mm x
622mm) to components down to 0.020" x 0.010"
(0.5mm x 0.25mm).
The flexible APR-5000-XLS System incorporates dual
stage pre-heaters and has the thermal capacity and
control to execute precise profiles of both large and
small PCBs, delivering uniform temperature control
horizontally, across the surface of PCBs up to 0.25"
(6.35mm) thick, and vertically between the die and
ball of the reworked component.
Motorized X,Y, Z adjustments speed placement and
help ensure process repeatability. In addition,
motorized Theta axis provides 360º rotation to simplify
component orientation. Together, these advanced
controls reduce operator fatigue, improve placement
accuracy and provide process consistency.
Featured on the APR-5000-XLS Advanced Package
Rework System is an innovative Split Vision System,
which allows operators to view the opposite corners of
a component, including splitting on rectangular
components, with the necessary magnification to
make its placement and registration fast and accurate. New circuit breaker /
power switch with
easy front access
Improved performance
New features:
nNew dual simultaneously operating subzones
provides additional power for faster and safer
rework operations.
nNew software enables fast and easy profiling
nNew subzone design speeds up the process while
allowing the operating temperatures to remain lower
protecting the component and PCB
Key benefits:
nIncreased Productivity
nPrecise thermal control across critical assembly
regions
nReduction of rework cycle time protects the
component under rework from thermal damage.
nBetter management of the narrow lead-free
process window without reaching excessive peak
temperatures that damage components,
connectors, other solder joints and the PCB
substrate
APR-5000-XLS System configurations and
technical specifications on pages 40-41
Accessories
38
Component Stenciling Templates
Metcal has designed a unique tool, Component
Stenciling Templates, for printing on the underside
of components. This easy procedure is designed
for use on PBGA, CBGA, CSP balled devices as
well as Land Grid Array (LGA) components. This is
an ideal process for small components and
situations where traditional stencil access is limited
by the close proximity of adjacent components.
Dip Transfer
This process involves dipping a component into gel
flux, depositing an exact amount of flux. This
process is quick, consistent and clean, and
negates the need to clean after reflow. Available for
both solder balled and leaded devices. All kits are
supplied with a metal spatula. Ideally select a dip
plate that is half the diameter of the solder balls on
components.
Tape Feeder
Picking up small surface mount components with
tweezers is not practical and may damage the
component. This is a unique way of presenting
small components to a rework machine.
Demo PCB Kit
The board includes chip resistors, LLP, Micro SMD, QFP,
PLCC, Fusion Packs, BGA and POP components to
provide a versatile demonstration tool. It has also been
pre drilled to allow for thermocouple attachment. Details
of nozzles and rework process for the relevant
component are printed on the back of the PCB.
Nozzles
A comprehensive range of standard reflow nozzles
available to suit the most common array packages
is available. The reflow nozzle works with vacuum
pickup, the tweezer nozzle works with devices with
limited area or multilayer structure by providing
mechanical tweezer action pickup instead of
vacuum pickup e.g. PoP, sockets, connectors,
inductors, potentiometers and through-hole
components.
Accessories & Nozzles
39
(*** 1 included in both kits)
Custom Nozzle Program
available including Tweezer
versions. Contact us: www.metcal.com
Part No. DESCRIPTION
BRP-KIT-LGA100-04 Full kit (3pcs) w/ base fixture, pattern & body plates for LGA100-0.4mm (also incl. clamp & squeegee)
BRP-KIT-BASE BRP kit base fixture only
BRP-KP-LGA100-04 Kit plates (2pcs), pattern and body plates only (minus base) for LGA100-0.4mm
BRP-KIT-FUSION-216 Full kit (3pcs) w/ base fixture, pattern & body plates for Fusion pack 216 (incl. clamp & squeegee)
BST-256-100 Standard BST plate, clamp & squeegee, PBGA 256, 1.0mm pitch
BST-256-127 Standard BST plate, clamp & squeegee, PBGA 256, 1.27mm pitch
BST-388-127 Standard BST plate, clamp & squeegee, PBGA 388, 1.27mm pitch
BRP-KP-FUSION-216 Kit plates pattern & body plates only (minus base) for Fusion pack 216
TF-1T Tape Feeder, Micro SMD with thumbwheel
TF-2T Tape Feeder, 0603 and 0402 with thumbwheel
TF-3T Tape Feeder, 0201 with thumbwheel
NZA-490-490* APR Reflow Nozzle 49mm x 49mm
NZA-450-450 APR Reflow Nozzle 45mm x 45mm
NZA-400-400* APR Reflow Nozzle 40mm x 40mm
NZA-350-350* APR Reflow Nozzle 35mm x 35mm
NZA-300-300 APR Reflow Nozzle 30mm x 30mm
NZA-270-270 APR Reflow Nozzle 27mm x 27mm
NZA-250-290 APR Reflow Nozzle 25mm x 29mm
NZA-230-230* APR Reflow Nozzle 23mm x 23mm
NZA-280-150 APR Reflow Nozzle 28 mm x 15 mm
NZA-200-200** APR Reflow Nozzle 20 mm x 20 mm
NZA-180-180*** APR Reflow Nozzle 18 mm x 18 mm
NZA-150-150** APR Reflow Nozzle 15 mm x 15 mm
NZA-130-130*** APR Reflow Nozzle 13 mm x 13 mm
NZA-100-100*** APR Reflow Nozzle 10 mm x 10 mm
NZA-080-095*** APR Reflow Nozzle 8 mm x 9,5 mm
NZA-080-080** APR Reflow Nozzle 8 mm x 8 mm
NZA-060-060*** APR Reflow Nozzle 6 mm x 6 mm
NZA-030-ROUND APR Reflow Nozzle 3mm ID round
NZA-TW-180-180 APR Tweezer Nozzle 18mm x 18mm
NZA-TW-150-150 APR Tweezer Nozzle 15 mm x 15 mm
NZA-TW-130-130 APR Tweezer Nozzle 13 mm x 13 mm
NZA-TW-100-100 APR Tweezer Nozzle 10 mm x 10 mm
NZA-TW-080-080 APR Tweezer Nozzle 8 mm x 8 mm
NZA-TW-060-060 APR Tweezer Nozzle 6 mm x 6 mm
NZA-555-555-CGA APR Reflow Nozzle 55.5mm x 55.5mm (column grid array nozzle)
NZA-470-470-CGA APR Reflow Nozzle 47mm x 47mm (column grid array nozzle)
NZA-355-455-CGA APR Reflow Nozzle 35.5mm x 45.5mm (column grid array nozzle)
NZA-350-350-CGA APR Reflow Nozzle 35mm x 35mm (column grid array nozzle)
DTP-BGA Set of 3 plates, apertures 28, 35 & 45mm, depth 0.012" (0.30mm) used for 1.27mm pitch
30 Mil BGA balls (.76mm)
DTP-CSP Set of 3 plates, apertures 10, 16 & 21mm, depth 0.006" (0.15mm) BGA/CSP used for BGAs with
12 Mil balls (.3mm dia)
DTP-40-8 8 Mil dip plate standard for 1mm pitch BGA with 20 Mil balls 0.02" (0.5mm)
DTBK-USMD Kit, uSMD Flux Transfer Blocks, set of 2 blocks, depth 0.003" (0.08mm) and 0.004" (0.10mm) used for
solder balls 6-8 Mil (.15-2mm dia)
DTBK-FC Kit, Flip Chip Flux Transfer Blocks, set of 2 blocks, depth 0.001" (0.025mm) and 0.002" (0.051mm)
APR-NK APR-5000 Nozzle Kit (*Includes 1 of each)
APR-NK-CSP APR-5000 CSP and Micro SMD Nozzle Kit (**Includes 1 of each)
Part Numbers
40
Part No. SYSTEMS DESCRIPTION
APR-5000-DZ-ML 200-240 VAC Advanced Package Rework System
APR-5000-DZ-TAB-ML 200-240 VAC Advanced Package Rework System with XY Table
APR-5000-XLS-ML 200-240 VAC Advanced Package Rework System with Split Vision
APR-5000-XL-ML 200-240 VAC Advanced Package Rework System
Systems will be configured with desktop PC and monitor.
Systems Include (*APR-5000-DZ/-TAB, **APR-5000-XL / -XLS, ***APR-5000-DZ-TAB)
VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D**
VNZ-12 Vacuum Pick-Up Nozzle 12mm O/D
VNZ-08 Vacuum Pick-Up Nozzle 8mm O/D
VNZ-05 Vacuum Pick-Up Nozzle 5mm O/D
VNZ-03 Vacuum Pick-Up Nozzle 3mm O/D (2.39mm/.094" internal & 3.17mm/.128" external)
VNZ-01 Vacuum Pick-Up Nozzle 1mm O/D (.76mm/.03" internal & 1.56mm/.06" external)
VNZ-005 Vacuum pick up nozzle 0.5mm OD (.25mm/.010" int. & 1.02-0.76mm/.04-.03" ext.)
FS-APR PCB Support Finger Short (4 included)*
FSS-APR PCB Support Finger Short (8 included)**
FSL-APR PCB Support Finger Short (4 included with APR-5000, 8 with APR-5000-XLS/XL)
UBS-APR Under Board Support*
UBS-APR-XL Under Board Support**
APR-TC3 Colour Fine Gauge Thermocouples (includes 3)*
APR-TC5 Colour Fine Gauge Thermocouples (includes 5)**
19782 Adjustable BGA Centering Nest**
20987 Adjustable CSP Centering Nest
20534 Squeegee Blade Holder for Printing
APR-TAB XY Table***
SOFT-APR-5000-DZ Installation Software*
SOFT-APR-5000-XL Installation Software**
APR-XL-PHNK Pre-Heater Nozzle Kit** includes: Software, Pre Heater Nozzle 50mm, Pre Heater
Nozzle 45mm, Pre Heater Nozzle 35mm, Pre Heater Nozzle, Base
Optional Accessories
FS-APR-2 PCB Support Finger Short (Pack of 2)
FL-APR-2 Large PCB Support Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)
FSL-APR-2 PCB Spring Support Finger Long (Pack of 2)
FSS-APR-2 PCB Spring Support Finger Short (Pack of 2)
FLS-APR-2 Large PCB Finger Short for PCBs from 2.2mm to 6mm (Pack of 2)
FLL-APR-2 Large PCB Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)
FLSS-APR-2 Large PCB Spring Finger Short for PCBs from 2.2mm to 6mm (Pack of 2)
FLSL-APR-2 Large PCB Spring Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)
PF-1 Print Preparation Plate
VAC-P100 Self-adhesive plates for removal of non-uniform components
APR-LRK PCB Large Rail Kit (for use on APR-5000-DZ) - Fits boards up to 12" x 12" (30.5cm x 30.5cm)
APR-TAB XY board holder and placement table for APR-5000-DZ
Technical Specifications
41
APR-5000-DZ/-TAB APR-5000-XLS/-XL
Input Voltage 200 - 240 VAC 200 - 240 VAC
50/60 Hz 50/60 Hz
20 Amp Single Phase 25 Amp Single Phase
Power Consumption:
System Total 2600 W 5100 W
Pre-Heater:
Inner Zone 900 W 1400 W
Outer Zone 1800 W 2800 W
Reflow Heater 550 W 550 W
Temperature Closed-Loop Control Closed-Loop Control
Control Type (RTD Sensors) (RTD Sensors)
Maximum Source Temperature:
Reflow Head 400ºC (752ºF) 400ºC (752ºF)
Pre-Heater 350ºC (662ºF) 350ºC (662ºF)
Airflow Control Pre-Set to 8,16 &24 I/min, Pre-Set to 8,16 &24 I/min
Supply Self-Contained Pump Self-Contained Pump
Nitrogen Input Standard Feature Standard Feature
(requires 65psi or 4.6 bar) (requires 65psi or 4.6 bar)
Component Handling
Maximum Size 49 mm x 49 mm (1.9" x 1.9") 40 x 40 mm (1.6" x 1.6") XL,
55 mm x 55 mm (2.16" x 2.16") XLS
Minimum Size 0.51 x 0.25 mm (0.020" x 0.010") 0.51 mm x 0.25 mm (0.020" x 0.010")
Maximun Weight 55g (1.94oz) 55g (1.94oz) or 84g (3oz) with VNZ-19
PCB Handling Capability X x Y
Standard 381 mm x 197 mm (15" x 7.75") 622 mm x 622 mm (24.5" x 24.5")
With optional large rail kit APR-LRK 381 mm x 273 mm (15" x 10.75") Not available
Rework Area X x Y
Head Adjustment 228 mm x 197 mm (9" x 7.75") 622 mm x 622 mm (24.5" x 24.5")
Aligned inner 165 x 165 mm (6.5" x 6.5") 445 mm x 445 mm (17.5" x 17.5" )
preheater and reflow heater not suggested without XY table
Maximum Thickness 6 mm (0.25") 6 mm (0.25")
XY Table Standard on APR-5000-DZ-TAB-ML Not available
Optional on APR-5000-DZ-ML
Vision
Maximum Field of View 40mm x 40mm (1.6" x 1.6") 55mm x 55mm (2.2" x 2.2")
Optional Split Field (APR-5000-XLS) Not available Corner crossover on large component
System Dimensions W x D x H 483 x 762 x 762 mm 914 x 914 x 838 mm
(19" x 30" x 30") (36" x 36" x 33")
Weight 60 kg (130 lbs) 100 kg (220 lbs)
System Warranty 1 Year (Excluding Consumables) 1 Year (Excluding Consumables)
Agency Approvals CE, cETLus CE, cTUVus, GS
TECHNICAL SPECIFICATIONS
Other Accessories
APR-MRS-DEMOPCB Demonstration PCB
APR-MRS-DEMOKIT Demonstration PCB Kit with BGA, LGA and other components (see list below)
List of components included with the APR-MRS-DEMOKIT:
n5 x res, zero Ohm, 0201SMR-PA-10K-0
n5 x res, zero Ohm, 0402SMR-PA-10K-0
n5 x res, zero Ohm, 0603SMR-PA-10K-0
n5 x micro SMD, 4 bump, 0.5 mm pitch
n5 x micro SMD, 5 bump, 0.5 mm pitch
n5 x micro SMD, 8 bump, 0.5 mm pitch
n5 x micro SMD, 10 bump, 0.5 mm pitch
n5 x LLP LDA16A
n5 x LLP, plastic, Quad 4x4x0.75 mm body,16LD, 0.5 mm pitch
n5 x LLP, plastic, Quad 5x4x0.75 mm body 24LD, 0.5 mm pitch
n5 x LLP, plastic, Quad 7x7x0.75 mm body 44LD, 0.5 mm pitch
n4 x PBGA 27 mm 256 balls, 1.27 mm pitch
n3 x PBGA 17 mm 256 balls, 1.0 mm pitch
n1 x PBGA 35 mm 388 balls, 1.27 mm pitch
n1 x POP Bottom 305 balls 12 mm, 0.5 mm pitch
n1 x Top of POP 128 balls 12 mm, 0.65 mm pitch
n4 x CVBGA (thin BGA) 97 balls 5 mm, 0.4 mm pitch
n4 x LGA/MLF100 pin 12 mm fine pitch, 0.4 mm pitch
n4 x PLCC 44 pin 16 mm, 1.27 mm pitch
n4 x QFP 44 10 mm by 10 mm, 0.8 mm pitch
n4 x QFP 100 14 mm by 20 mm, 0.65 mm pitch
n4 x CTBGA 228 12 mm by 12 mm, 0.5 mm pitch
n1 x fusion pack (combination 116 QFN & 100 QFP in one package .4 mm pitch)
MRS-1100A Modular Rework System
42
Part No. Description
MRS-1100A Modular Rework System
Key Features & Benefits
wDigital display for repeatable
temperature settings and profile control
wAutomatic control of the preheater for
simple operation
wEasy profile creation for operator
repeatability
wIntegrated vacuum pickup for easy
component removal
wHand held or tool holder mounted for
operator comfort
wManual mode for quick setup
wExternal thermocouple for process setup
and verification
wDigital controlled airflow for repeatable
results
wX, Y, Z and Theta controls for
component alignment
wAdjustable PCB holder for easy change
outs
wAutomatic vacuum lift off at the end of
the cycle
wPassword lockout of programmed
profiles
The MRS-1100A Modular Rework System is an integrated
convection rework system for the removal and reflow of
BGA/CSP and SMT components.
The MRS-1100A is comprised of a hand held convection tool,
preheater, adjustable tool holder, and free-standing board holder
to create a manually assisted rework system. A series of nozzles,
targeting a variety of applications, and optional light magnifier round
out the product offering for this system.
With standard features such as programmability, a digital display,
program storage of up to 50 profiles, this system is not only versatile,
but also easy and efficient to work with. A choice of board holders
and accessories are available that make the system capable of
handling multiple sizes of PCBs.
The MRS-1100A allows you the choice of using either the
embedded profiling capability that can be configured to operate
at a fixed temperature, or a four zone programming option. The
unit also allows the temperature to be controlled either at the heat
output (internal) or at the board (external). The “external” control
function uses a thermocouple which can be placed on the board
or a component. The 4 components of the MRS system can
also be ordered separately.
The 4 components of the MRS-1100A are:
1. HCT-1000 Programmable Hand Held
Convection Tool.
2. PCT-1000 Programmable Pre-heater.
3. ATH-1100A Adjustable Tool Holder.
4.BH-2000 Free standing board holder.
1
24
3
HCT-1000 Programmable Hand
Held Convection Tool
43
Part No. Description
HCT-1000 Programmable Hand Held Convection Tool
Includes:
HCT-PS1000 HCT-1000 Power Supply
HCT-HV1 Hand-piece with integral vacuum, cord and
connector
HCTA-VC-KIT Vacuum Cup kit, one of each * (see below)
HCTA-TH1 Hand-piece Tool Holder
HNA-1 Nozzle Adapter
HCTA-NW1 Nozzle Wrench
AC-TCK-36-36 Thermocouple 36 AWG, pack of 2
HCTA-CC Communications Cable 4ft
HN-J0005 5mm ∅ nozzle
Technical Specifications
Size 229 x 178 x 152mm
(9" x 7" x 6 ")
Weight 5.4kg (12 lbs.)
Rated Power 600 W
Input Voltage 100-240 VAC, 50/60 Hz
Storage 0°C to 50°C Temperature
(32°F to 122°F)
Air Flow 5-25 l/minute
Source Temperature Range Up to 450°C (840°F)
Vacuum Pump 15" Hg (381mm Hg)
Noise Level <55 dB
The HCT-1000 is a fully Programmable Hand Held
Convection Tool offering fast and easy removal and
placement of SMT components.
The HCT-1000 stands out as a versatile convection
rework tool. It can be used on its own or as part of
the MRS-1100A Modular Rework System for more
complex applications.
The system comes equipped with a 5mm nozzle
and nozzle adapter. In addition, a wide range of
nozzles is available.
Key Features & Benefits
wIntegrated vacuum pickup for easy component
removal
wProfile creation for operator repeatability and
storage for up to 50 user defined profiles
wManual mode for quick setup
wExternal thermocouple for process setup and
verification
wHand-piece controls for heater and vacuum
wIProgrammable, digitally controlled airflow for
repeatable results
wMultiple modes of operation: manual, 4 zone
heating (with the MRS-1100A System)
wThe HCT-1000 is connected to the PCT-1000 via
a cable when used as part of the MRS System
wMay be used with ATH-1100A Adjustable Tool
Holder
Accessories
HCT-FS2 1
Footswitch, Dual, HCT-1000
HCT-HTRASSY
Heater Assembly
AC-TCK-40-36
Thermocouple 40 AWG, pack of 2
HCTA-VC50-5 *
Vacuum Cup, 3/16” (5.00mm), pack of 5
HCTA-VC64-5 *
Vacuum Cup, ¼” (6.4mm), pack of 5
HCTA-VC80-5 *
Vacuum Cup, 5/16” (8mm), pack of 5
HCTA-VC11-5 *
Vacuum Cup, 7/16” (11mm), pack of 5
1
HCT-1000 Programmable Hand
Held Convection Tool
44
HN Series Nozzles
A series of 14 Nozzles are available for use with the MRS-1000 /
HCT-1000. The nozzles fit applications reworking components of
all sizes from (including, but not limited to) BGAs, QFPs, LGAs,
PLCC and SOIC. A custom nozzle program is also available.
Nozzle Measurement and Selection
The nozzle part number (the digits after the “B”) represents the
size of the component. 2mm have been added to each side of
the internal nozzle dimension to allow for component access.
Part Number Component Size Components
HN-B0707 7mm X 7mm CSP, LGA44
HN-B1010 10mm X 10mm CSP, LGA178, LCC28
HN-B1414 14mm X 14mm CSP, QFP, TQFP100
HN-B1408 14mm X 8mm, CSP, SOIC24M
HN-B1515 15mm X 15mm BGA
HN-B1818 18mm X 18mm PLC44, CSP, TQFP100, BGA
HN-B2525 25mm x 25mm BGA, PLCC68
HN-B1809 18.2mm X 8.5mm SOLJ28, SOIC28M, TSOP32
HN-B2519 24.5mm X 18.5mm QFP100, QFP80
HN-B2727 27mm X 27mm BGA
HN-B3232 32mm X 32mm BGA
HN-B3535 35mm X 35mm BGA
HN-B4040 40mm X 40mm BGA
HN-J0005 5mm ∅Diameter DISCRETE
Nozzle Accessories
HCT-NC Nozzle Carrier
HNA-1 Nozzle Adapter
HCTA-NW1 Nozzle Wrench
1
1
1
2
3
3
3
4
4
5
5
5
5
6
12
3
56
7
7
8
9
8
9
4
Metcal offers a full custom program for nozzles not available within the
standard offering shown above. Please contact us: www.metcal.com
PCT-1000 Programmable Pre-heater
45
Key Features & Benefits
wAdds heat capacity and enables lower process
temperatures
wUsed in a variety of processes including soldering,
desoldering, SMD rework
wProvides faster production rates while lowering
overall process temperatures.
w2 modes: manual for constant heater temperature
and profile for greater control
w4 programmable heating zones and 1 cooling zone
wStorage for up to 50 user defined profiles for easy
set-up
wHeater control with temperature controlled either
at the heater output or at the board
wHigh efficiency vortex heater design maximizes
ramp to temperature for increased productivity
3
1
2
Technical Specifications
Size 330 x 203 x 76mm
(13" x 8" x 3")
Weight 3.4kg (7.5 lbs)
Rated Power 1200 W
Input Voltage 100-240 VAC, 50/60 Hz
Storage Temperature 0°C to 50°C
(32°F to 122°F)
Air Flow 19 cfm
SourceTemperature 25°C to 400°C
Range (77°F to 752°F)
Operational Modes Setup, Run, Manual,
Active Setup
Display LCD 20 x 4 display
segments
Number of Programs 50 memory locations
Number of Zones 5 (4 Heat Zones, 1 Cool
Down Zone)
The PCT-1000 is a fully Programmable Pre-heater
offering more heat, lower temperatures for faster
and higher quality results.
The PCT-1000 provides users exceptional ability to
increase heat capacity with highly controlled thermal
output.
The PCT-1000 can be used as a stand alone unit or
as part of the MRS-1000 Modular Rework System.
Part No. Description
PCT-1000 1 Programmable Preheater
Includes:
PCT-FS1 2 PCT-1000 Foot Switch
AC-TCK-36-36 3 Thermocouple 36 AWG, pack of 2
Adjustable Tool Holder
Light Magnifier & Board Holders
46
Technical Specifications
Magnification 4x
Lighting 8 LEDs, white
Power 24V DC
Lens Size 90mm diameter
ESD Safe
wDesigned to work with the
HCT-1000 or as part of the
MRS-1100A System.
wUses the Advanced Head
Assembly which features 4” of Z
axis adjustment, ½” fine
adjustment of the X & Y axis as
well as 30° θadjustment.
wFeatures locking hand-piece
retainer, Z axis stop and mounting
configurations for stand-alone
operation or integrated as part of
the MRS-1100A.
wSturdy and easy to attach to the
PCT-1000 Programmable
Preheater when incorporated into
the MRS System.
wCan be attached to the PCT-
1000 or used as a standalone unit
ATH-1100A Adjustable Tool Holder
BH-2000
The BH-2000 is a free-standing board holder that provides a solid and stable
base for a variety of PCB’s. The unit features easily adjustable rails to
accommodate boards 8” (203mm) x 12” (305mm).
LM-1000A Light Magnifier
Add on
wFor use as a standalone
unit or as part of the
MRS-1100A Sytem for increased visibility
wIntegrated light and magnifier
wFeatures a 4x magnification lens and an integrated
LED lighting system for shadow free illumination
wLM-BP base plate included
Board Holders
BH-100 Board Holder. Recommended for use with the PCT-100 Pre-heater BH-010 Integrated Boardholder for PCT-100
BH-1000 Post-Rail Board Holder. Includes: 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support
BH-PK1000 Board Holder Pin Kit. Includes: 2 discs,2 long pins, 2 short pins
ATH-BASE Optional Base
plate for ATH-1100A when
used as a standalone unit.
PCT-100 Focused Convection
Pre-heather
47
The PCT-100 is a focused convection pre-heater
that is designed to provide extra heat capacity for
demanding applications.
Unlike conventional pre-heaters, the PCT-100
Focused Convection Pre-heater directly targets
the underside PCB providing a substantial thermal
boost for lead- free processes.
Part No. Description
PCT-100-11 Pre-heater 115V
PCT-100-21 Pre-heater 230V
PCT-101-11 Pre-heater 115V with Arm Rest
PCT-101-21 Pre-heater 230V with Arm Rest
PCT-102-11 Pre-heater 115V with Arm Rest and
Boardholder
PCT-102-21 Pre-heater 230V with Arm Rest and
Boardholder
PCT-103-11 Pre-heater 115V with Arm Rest and
Integrated Boardholder
PCT-103-21 Pre-heater 230V with Arm Rest and
Integrated Boardholder
PCT-1HE-11 Heating Element Replacement for
PCT-100 115V
PCT-1HE-21 Heating Element Replacement for
PCT-100 230V
BH-010 Integrated Boardholder for PCT-100
(see page 40)
BH-100 Boardholder for PCT-100
PCT-AR Arm Rest for PCT-100
PCT-ARPAD Replacement Pad for Arm Rest PCT-AR
Key Features & Benefits
wFor hand soldering, through-hole desoldering, hot
air SMT rework, lead-free, multi-layer boards and
assemblies with large ground planes
wImproved process time and exceptional control of
potentially damaging temperatures
wVented top plate allows the PCB to be placed
directly over the heater for maximum heat transfer
wIntegrated or stand-alone board holder
wOptional adjustable-angle arm rest
Technical Specifications
Input Voltage 115 V (PCT-100-11)
230 V (PCT-100-21)
Heater Rating 450 W
Storage Temperature -10°C—60°C
(14°F—140°F)
Environmental Temperature 0°C—40°C
(32°F—104°F)
Air Flow 0.2 CFM (280 l/min)
Control Temperature Variable up to 300°C
(572°F)
Surface Resistivity ESD 106Ω - 1011Ω
Dimensions (L x W x H) 205 x 155 x 65 mm
(8" x 6.1" x 2.6")
Weight 1.6 kg (3.5 lbs)
Certificate/Approvals cTUVus, CE
1
1
1
2
2
3
3
4
5
2
3
4
5
HCT-900 Hand Held Convection Tool
48
Key Features & Benefits
wVersatile Hot Air Tool for soldering and desoldering
applications
wRobust and compact design
wAnalog controls for both airflow and heat
wClosed loop feedback circuit controls the
temperature
wUnique low noise air pump (less than 45 db)
provides precise airflow control
wFully ESD compliant
The HCT-900 Hand Held Convection Tool offers a
low cost, versatile rework solution for a wide
variety of production and rework application
challenges:
wRework a wide range of simple and complex
SMT components
wRework pin in-hole devices such as sockets and
connectors
wRemove solder shorts and splashes by using it
with solder braid and flux
wPlastic applications such as applying shrink
wrap to components
Part No. Description
HCT-900-11 115V Hand Held Convection Tool
HCT-HE-11 Heating Element, Replacement, 115V
HCT-900-21 230V Hand Held Convection Tool
HCT-HE-21 Heating Element, Replacement, 230V
The HCT-900 can be used for the removal and refitting
of electronic components, including lead-free, from 0201
up to 304 pin QFP.
A closed loop feedback
circuit allows the desired
temperature to be
achieved and maintained
regardless of changes in
the volume of airflow.
HCT-900 Hand Held Convection Tool
49
Nozzle Selection
The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm)
nozzle. In addition, two rework nozzle kits, predefined for specific
applications, are available, as well as a full selection of nozzles.
NZKT-1 Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each):
• H-D25 • H-SL16 • H-SL28
• H-SOJ40 • H-TS48
NZKT-2 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each):
• H-P20 • H-P44 • H-P84
• H-Q1420 • H-Q2626
Technical Specifications
Input Line Voltage 230 V HCT-900-21 / 115V HCT-900-11
Power 320 W
Air Pump Type Diaphragm
Air Flow 6-25 l/min
Control Temperature 100ºC - 500ºC (212ºF - 932ºF)
Dimensions (L x W x H) 210 x 170 x 140 mm (8.7" x 6.7" x 5.5")
Noise Level Less than 46 dBA
Surface Resistivity Unit: 105Ω - 106Ω. Hand-piece & tube: 107Ω - 1011Ω
Weight 4.7Kg (10.4 lbs)
Certification / Approvals cTUVus, CE
Model Chip Type A mm (in) B mm (in)
H-P20 PLCC-20 11.9 (0.47") 11.9 (0.46")
H-P28 PLCC-28 14.5 (0.57") 14.5 (0.57")
H-P32 PLCC-32 16.9 (0.67") 14.3 (0.56")
H-P44 PLCC-44 19.5 (0.77") 19.5 (0.77")
H-P52 PLCC-52 21.0 (0.83") 21.0 (0.83")
H-P68 PLCC-68 27.1 (1.07") 27.1 (1.07")
H-P84 PLCC-84 32.4 (1.28") 32.4 (1.28")
H-Q07 QFP-48 8.4 (0.33") 8.4 (0.33")
H-Q10 QFP-44 13.4 (0.53") 13.4 (0.53")
H-Q14 QFP-52,80 17.3 (0.68") 17.3 (0.68")
H-Q1420 QFP-64,80,100 23.4 (0.92") 18.1 (0.71")
H-Q28 QFP-120,128,144,160 31.2 (1.23") 31.2 (1.23")
H-BQ23 BQFP-100 22.4 (0.88") 22.4 (0.88")
H-Q3232 QFP-240 34.5 (1.36") 34.5 (1.36")
H-BQ38 BQFP-196 37.7 (1.48") 37.7 (1.48")
H-Q2626 QFP-208 29.8 (1.17") 29.8 (1.17")
H-S16 SOIC 14,16 6.8 (0.27") 10.2 (0.4")
H-SL16 SOL 14,16 10.6 (0.41") 10.8 (0.43")
H-SL20 SOL 20,20J 10.6 (0.41") 13.3 (0.52")
H-SL24 SOL 24,24J 10.6 (0.41") 15.9 (0.63")
H-SL28 SOL 28 10.6 (0.41") 18.4 (0.72")
H-SL44 SOL 44 16.0 (0.41") 27.9 (1.1")
H-SOJ32 SOJ 32 13.5 (0.53") 20.6 (0.81")
H-SOJ40 SOJ 40 13.5 (0.53") 25.4 (1.0")
H-TS24 TSOP 20-24 17.0 (0.67") 7.1 (0.28")
H-TS32 TSOP 28-32 21.0 (0.83") 9.1 (0.36")
H-TS40 TSOP 40 21.0 (0.83") 10.8 (0.43")
H-TS48 TSOP 48 21.0 (0.83") 13.3 (0.52")
H-TSW24 TSOP 20-24 10.2 (0.4") 18.4 (0.72")
H-TSW44 TSOP 24-28/40-44 12.7 (0.5") 19.8 (1.78")
Model ø A (mm)
H-D25 2.5 (0.1")
H-D50 5.0 (0.2")
H-D120 12.0 (0.47")
Portable Fume Extraction Systems
50
Key Features & Benefits
wLow noise unit
wPortable, single user fume extraction system
wNo external ducting or compressor needed
wUnit easily fits on any bench-top or under-bench
wInnovative adaptor transforms the plenum into an arm
wPowerful 85m3/hr-airflow rate
wImmediate extraction of fumes, particles and vapors
wTwo filtration configurations: heavy soldering and light dust or
light duty organic solvent and adhesive applications
wBi-coloured LED light indicates when the filters are blocked
and require replacing
Part No. Description
BVX-101
Bench-Top, single user arm/plenum system,
Pre-HEPA-Gas
BVX-103
Bench-Top, single user arm/plenum system, Pre-Gas
Filters
FG-BVX
Deep Bed Gas Filter
FM-BVX
Main Filter (Combined HEPA/Gas)
FP-BVX
Pre-Filter (Pack of 5)
Accessories
BVX-ADT
Replacement Arm-To-Plenum Adaptor
BVX-IADT
Inverted Arm Adaptor, ESD Safe
BVX-BCK
Under Bench Mounting Bracket
BVX-CH01
Connection hose, 50mm (2") diameter, 1.8m (6') long
BVX-TB01
Table bracket with 2 C-clamps
BVX-100 Benchtop Single User
Arm/Plenum System
Key Features & Benefits
wTwo station design for dynamic fume
extraction
wNew brushless motor, quiet operation
wComplete portability, placed under or next to the bench-top
wFitted with 2x 50mm (2") ∅arms or 1x 63mm (2.5") ∅arm
wMain filter has a HEPA efficiency of 99.97% at 0.3 micron,
and an activated carbon filter to remove additional gases
wDeep-bed gas filter for high capacity of gas filtration, such as
cleaning with solvents or conformal
coatings
wAudible alarm informs operators when
filters need replacing
wEasy access on/off remote switch
Technical Specifications
Static Pressure (suction force) 850 Pa (3.5"WC)
Fan Capacity 250m3/h (150 cfm)
Flow Rate (with filter) 2 x 75m3/h (45 cfm)
Air Inlets/Number of Stations 2
HEPA Efficiency 99.97% at 0.3 micron
Noise Level < 55 db A
Dimensions (W x D x H) 508mm x 254mm x 388mm
(20" x 10" x 15.3")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 watt
Certification UL, CSA, CE
Max duct run 3.6 m (12')
Technical Specifications
Static Pressure (suction force) 1250 Pa (5"WC)
Fan Capacity 110m3/h (65 cfm)
Flow Rate (with filter) 85m3/h (50 cfm)
Air Inlets/Number of Stations 1
HEPA Efficiency 99.97% at 0.3 micron
Noise Level < 55 db A
Dimensions (W x D x H) 300mm x 230mm x 290mm
(11.8" x 9.1" x 11.4")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 watt
Certification UL, CSA, CE
Max duct run
BVX-200 Two Stations Portable
Filter Unit
Part No. Description
BVX-201
Filter unit for 2 stations, Pre-HEPA-Gas
BVX-203
Filter unit for 2 stations, Pre-Deep Bed Gas
BVX-201-KIT
Filter unit with 2 BVX-ARML, Pre-HEPA-Gas
BVX-201-KIT1
Filter unit with 2 BVX-ARM-K1, Pre-HEPA-Gas
Filters
FP-BVX200
Pre-Filter (Pack of 5)
FM-BVX200
Main Filter HEPA Carbon
FG-BVX200
Deep Bed Gas Filter
Accessories
BVX-ARM-K1
BVX-ARM 760mm (30") with 1.8m (6') long hose &
table bracket w/ C-clamps
BVX-ARM-K2
BVX-ARM 760mm (30") & table bracket w/ C-clamps
BVX-ARM
Arm flexible ESD safe, 760mm (30")
BVX-ARML
Arm flexible ESD safe, 1.5m (59") with arm clip
BVX-TB01
Table bracket with 2 C-clamps
BVX-CH01
Connection hose, 50mm (2") diameter, 1.8m (6')
BVX-CH02
Connection hose, 50mm (2") diameter, 3.6m (12')
RPS-1 Remote power switch (for use with BVX-200 only)
Filters are easy to
remove and replace.
Multi-function Extraction Systems
51
The multi-user MFX-2200C Fume Extraction System provides
the ultimate performance in a compact size that easily fits under
most workbenches. It is ideal for removing solder fumes and
filtering laser fumes.
Key Features & Benefits
wExcellent air flow performance
wLarge, pleated pre-filter
wHEPA filter rating of 99.97% at 0.3 micron
wCasters as standard
wDust filter seal keeps filter housing clean
wMinimum operating noise
wCompact size, unit fits under most workbenches
wConnects up to 4 Omniflex arms with rectangular nozzle
(EA1122) or large hood (EA1126)
wConnects up to 8 BVX arms or 8 Omniflex arms with tapered
nozzle (EA1124)
Technical Specifications
110V Units 230V Units
Air Inlet Openings 4 x
Ø2.5"
4 x
Ø63mm
Fan Capacity 600 cfm 900m3/h
Flow Rate 400 cfm 600m3/h
HEPA Efficiency 99.97% at 0.3 micron 99.97% at 0.3 micron
Static Pressure 4.5
" WC Max 1075 Pa
Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz
Power 400 Watt 400 Watt
Noise Level 58 dbA 58 dbA
Dimensions (W x D x H) 17.7" x 20.7" x 26.4" 450 x 525 x 670mm
Weight 93 lbs 43 Kg
Certification UL, CSA CE
Max duct run 100' 30 m
Part No. Description
MFX-2200C-A
Particle Fume Extraction System Analog 110V
MFX-2206C-A
Particle Fume Extraction System Analog 230V
MFX-2200C-D
Particle Fume Extraction System Digital 110V
MFX-2206C-D
Particle Fume Extraction System Digital 230V
Filters
FIL22P030 Prefilter Pleated 60% Efficiency (Pack of 2)
FIL22H070
Combination Filter HEPA/Carbon
Accessories
AC2204
Top cover with 2 air inlets
Ø100mm (4") and 2 air
inlets Ø
63mm
(2.5")
Controls and Filter Monitor
wUnit On/Off Switch with power indicator
wThermal overload protection
wAnalog models with filter status gauge
wDigital models with filter status indicator lights
and other control options
MFX-2200C Particle Fume
Extraction System
MFX-2200G Gas Fume Extraction
System
Pleated Pre-Filter
Gas Filter
11 kg (25 Ibs)
Activated Carbon
After-Filter
Pleated Pre-Filter
Gas Filter
11kg (25 lbs)
Activated Carbon
After
Filter
Technical Specifications
110V Units 230V Units
Air Inlet Openings 2x
Ø4" & 2xØ2.5"
2x
Ø100mm &
2xØ63mm
Fan Capacity 600 cfm 900m3/h
Flow Rate 350 cfm 550m3/h
Static Pressure 4.5
" WC Max 1075 Pa
Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz
Power 400 Watt 400 Watt
Noise Level 58 dbA 58 dbA
Dimensions (W x D x H) 17.7" x 20.7" x 26.4" 450 x 525 x 670mm
Weight 115 lbs 52 Kg
Certification UL, CSA CE
Max duct run 100' 30 m
Part No. Description
MFX-2200G-A
Gas Fume Extraction System Analog 110V
MFX-2206G-A
Gas Fume Extraction System Analog 230V
MFX-2200G-D
Gas Fume Extraction System Digital 110V
MFX-2206G-D
Gas Fume Extraction System Digital 230V
Filters
FIL22P040 Prefilter Pleated 85% Efficiency
FIL22G010 Gas Filter Cartridge 11kg (25lbs)
FIL22G020
Carbon Refill Kit 11kg (25lbs)
Accessories
AC2202
Top cover with 4 air inlets
Ø
63mm
(2.5")
The MFX-2200G Fume Extraction
System has been specifically designed
for the removal of gases and vapors
from a range of heavy duty bench-top
applications, including solvent cleaning,
gluing/bonding and conformal coatings.
Key Features & Benefits
wHigh capacity gas filter cartridge ensures a long dwell-time of
the gases inside the filter media
wLarge, pleated pre-filter
wCasters as standard
wMinimum operating noise
wProvides air flow for two exhaust cabinets
wThe unit lid features 100mm (4") and 63mm (2.5") air inlet
flanges suitable for the connection of exhaust arms or cabinets
Omniflex & BVX Arms
52
The Omniflex Arms (Ø63mm) are designed for higher airflow
rates and effective fume capture from greater distances. A
unique ball/socket design provides an unmatched flexibility in
manoeuvring and positioning. The arms can be adjusted in
working length or radius, simply by adding or removing
Omniflex components. ESD conformance is ensured through
the use of fully conductive material.
Key Features & Benefits
w140m3/h (85cfm) air flow rating (varies with nozzle)
w63mm (2.5") diameter
w0.6m (24") long with optional extensions of 300mm (12")
The BVX Arms (Ø50mm) are most economic solution while
providing good airflow rates and high flexibility. The spiral
rolled duct can be tightened in stiffness and can be positioned
precisely. The BVX Arm-K2 kit includes a mounting plate and
c-clamps for universal mounting. A Y-connection piece is
available to connect two BVX Arms to one hose.
Key Features & Benefits
w75m3/h (45cfm) air flow rating
w50mm (2") ducting with 40mm (1.75") nozzle
w760mm (30") long
wBVX Arms compatible with all units
1
2
4
5
6
7
3
Part No. Description
EA1122
2
Omniflex Arm ESD with Rectangular Nozzle
E
A1124
3
Omniflex Arm ESD with Tapered Nozzle
E
A1126
1
Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5")
Q-AD426530
Replacement nozzle - Rectangular
Q-AD426550
Replacement nozzle - Tapered
Q-AD426560
Replacement nozzle - Large Hood
AC1101 4
Damper for Omniflex Arm
AC1102 Omniflex Arm Extension 30cm (12")
*BVX-200 series is only rated for one EA1122 arm, one EA1126 arm or two EA1124 arms.
Part No. Description
BVX-ARM-K1 5
1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and
table bracket with C-clamps
BVX-ARM-K2
1 BVX-ARM 760mm (30") long and table bracket with C-clamps
BVX-ARM
Arm flexible ESD safe, 760mm (30") long
BVX-ARML
Arm flexible ESD safe, 1.5m (59") long with arm clip
Connection Hoses for Omniflex and BVX Arms
CH0251 6
Connection Hose 2.5m x
Ø
63mm (8" x 2.5") with clamps
CH0252 6
Connection Hose 3.5m x
Ø
63mm (12" x 2.5") with clamps
CH0253 6 C
onnection Hose 7.5m x
Ø
63mm (25" x 2.5") with clamps
AC2025 7
Y-Piece for
Ø
63mm (2.5") hose with clamps
Tip Extraction & Exhaust Cabinet
53
Key Features & Benefits
wBench Top exhaust cabinet
wOffers operators high levels of protection
wEasy Assembly
wDimensions (W x D x H) 760 x 510 x 560mm (30" x 20" x 22")
wConnection Flange Ø100mm (4")
wRequires MFX-2200G-A/D Gas Fume Filtration System
The EC1800 is an ideal bench top
exhaust cabinet for applications such
as volatile vapors and gases with
high toxic levels.
A hinged and clear viewing panel
maintains excellent visibility while at
the same time reducing the airflow
demand on the cabinet.
CONNECTION KITS BTX-CK2-25 BTX-CK4-50 BTX-CK4-75
Max number of stations single-row bench 2 4 4
when using 5.6mm tubes double-row bench 4 8 8
Qty Qty Qty
1 Flexible Hose Ø35mm (1.25") 2.5m (8") 5.0m (16") 7.5m (25')
2 Coupling with 2 Glands 5.6mm 2 4 4
3 End Plug 1 2 2
4 T-piece Connector 0 1 1
5 Pipe Clip 2 5 5
- Roll of Vinyl Tape 1 1 1
Key Features & Benefits
wHigh performance extraction directly from the tip of any iron
wEasy extraction network configuration for up to 8 benches
wComplete portability. Designed for under-bench installation
wMain filter has a HEPA efficiency of 99.97% at 0.3 micron, and an
activated carbon filter to remove gases
wBoth pre- and main- filters can be changed independently
wPlug-and-play ducting system for simple, flexible low cost solution
and fast installations
wUniversal hose connection kit
Part No. Description
BTX-208 Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas
Filters
FP-BVX200
Pre-Filters (pack of 5)
FM-BVX200
Main Filter, HEPA 99.95% / Carbon
CONNECTION KITS:
BTX-CK2-25
Connection Kit for 2-4 stations with 2.5m (8') Long Hose
BTX-CK4-50
Connection Kit for 4-8 stations with 5m (16') Long Hose
BTX-CK4-75
Connection Kit for 4-8 stations with 7.5m (25') Long Hose
Individual Parts
CH0121 1
Flexible Hose ∅35mm x 2.5m (8') Long
CH0122 1
Flexible Hose ∅35mm x 5m (16') Long
CH0123 1
Flexible Hose ∅35mm x 7.5m (25') Long
AC-TX001-4 2
Couplings with 2 Glands 5.6mm (pack of 4)
18566S-5 3
End Plug (Pack of 5)
AC-TX002-2 4
T-Piece Connector (pack of 2)
19115S-10 5
Pipe Clip (pack of 10)
Part No. Description
EC1800
Exhaust Cabinet with clear viewing panel
CH0047
Connection hose 2.5m (8') Long Ø100mm
(4") with Clamps
BTX-208 Portable Tip Extraction Unit
Iron Adapter Kits
AC-FX1
Universal tip extraction
iron adapter clip
Technical Specifications
Max. number of stations 8
Flow Rate per station >28 l/min
Noise Level < 55 db A
Dimensions (W x D x H) 508mm x 254mm x 388mm
(20" x 10" x 15.3")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 Watt
Max Duct Run 30m (100')
Certification UL/CSA/CE
EC1800 Exhaust Cabinet
DX-250 /-350 Digital Dispensers
54
The DX-250 Series is a high
performance Digital
Dispenser. Complete with a
range of accessories, the
micro-air dispensing system
unites affordability with high
accuracy and repeatability for
exceptional results.
These user friendly fluid dispensing systems include a
digital timer with a rotary control time knob for easy setup
and a vacuum suck-back control for all viscosities of
fluids.
Key Features & Benefits
wSmall footprint and lightweight
wEconomical dispenser
wHighly accurate and repeatable micro-air dispensing
wDigital timer and vacuum controls
wAvailable in two versions of operating pressure: 0 to
100 psi for general applications, and 0 to 15 psi for
specific low viscosity applications
wPackaged ready to use with a universal power supply,
foot switch, air hose, sample tips, syringe barrels and
adapter.
wI/O Interface for robotic applications
Technical Specifications
Size (W x L x H) 152mm x 165mm x 178mm (6" x 6.5" x 7")
Weight 1.2Kg (2.6 lb)
Cycle Rate 600 cycle/minute
Timing Range 0.020 to 60.000 seconds
Timing Tolerances +/- 0.001%
Input Voltage 100-240 VAC
Input Frequency 50-60 Hz
Cycle Mode
TIMED, PURGE
I/O Interface Initiated by voltage or contact closure
Certification CE, TUV-GS, NRTL
Warranty 1 year
Part No. Description
DX-250
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
DX-255
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
The DX-350 Series is a
microprocessor-driven and fully
digital Dispenser. Intuitive to use,
the DX-350 dispenses low, medium
and high-viscosity fluids accurately
and consistently.
The firmware provides the option
of programming up to 10 varied,
sequenced or individual shots.
The DX-350 includes an adjustable vacuum-driven “suck-
back” to control material “tailing” and waste.
Key Features & Benefits
wSmall footprint and lightweight
w10 programmable dispense routines and 4 operating
modes
wDigital timer, pressure and vacuum read-outs
wAccurate reproduction of sequences of beads or dots
wAdjustable vacuum feature for controlling drips of fluid
between dispense cycles
wAvailable in two versions of operating pressure: 0 to
100 psi for general applications, and 0 to 15 psi for
specific low viscosity applications
wPackaged ready to use with a universal power supply,
foot switch, air hose, sample tips, syringe barrels and
adapter
wI/O Interface for robotic applications
Technical Specifications
Size (W x L x H) 152mm x 165mm x 178mm (6" x 6.5" x 7")
Weight 1.2Kg (2.6 lb)
Cycle Rate 1200 cycle/minute
Timing Range 0.008 to 60.000 seconds
Timing Tolerances +/- 0.001%
Input Voltage 100-240 VAC
Input Frequency 50-60 Hz
Memories 10 programmable
Cycle Mode
TIMED, INTERRUPT, TEACH, PURGE
I/O Interface Initiated by voltage or contact closure
Certification CE, TUV-GS, NRTL
Warranty 1 year
Part No. Description
DX-350
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
DX-355
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
DX-250 Series Digital Dispenser DX-350 Series Digital Dispenser
Dispensing Tips
55
TE Tips Series
wStainless-steel cannula with a double Helix
polypropylene hub
wBurr-free and electro-polished cannula for
unobstructed and consistent material flow
wSilicone and chloride free
wSold in packs of 50
1/4" 1/2" 1" 1-1/2"
Gauge (6.35mm) (12.7mm) (25.4mm) (38.1mm)
14 914050-TE 914100-TE 914150-TE
15 915050-TE 915100-TE 915150-TE
18 918025-TE 918050-TE 918100-TE 918150-TE
20 920025-TE 920050-TE 920100-TE 920150-TE
21 921025-TE 921050-TE 921100-TE 921150-TE
22 922025-TE 922050-TE 922100-TE 922150-TE
23 923025-TE 923050-TE 923100-TE 923150-TE
25 925025-TE 925050-TE
27 927025-TE 927050-TE
30 930025-TE 930050-TE
32 932025-TE
34 934025-TE
TE Bent Tip Series
wPrecision bent tips at 45º and 90º angles
wPerfect for dispensing fluid in hard to
reach places
wSold in packs of 50
1/2" (12.7mm)1-1/2" (38.1mm)
Gauge 90º 45º 45º
14 914050-90BTE 914050-45BTE 914150-45BTE
15 915050-90BTE 915050-45BTE
18 918050-90BTE 918050-45BTE 918150-45BTE
20 920050-90BTE 920050-45BTE
21 921050-90BTE 921050-45BTE 921150-45BTE
22 922050-90BTE 922050-45BTE
23 923050-90BTE 923050-45BTE
25 925050-90BTE 925050-45BTE
27 927050-90BTE 927050-45BTE
30 930050-90BTE 930050-45BTE
Color Coding and Gauge For TE Series and TE Bent Tips
Gauge Colour I.D. (inches) !.D.(mm)
14 Olive 0.063 1.600
15 Amber 0.054 1.371
18 Green 0.033 0.838
20 Pink 0.024 0.610
21 Purple 0.020 0.508
22 Blue 0.016 0.406
23 Orange 0.013 0.330
25 Red 0.010 0.254
27 Clear 0.008 0.203
30 Lavender 0.006 0.152
32 Yellow 0.004 0.102
BT Series
wDouble Helix Brush Tips for "spread"
applications such as glues and other
materials.
wSoft brush is made of Red Sable
wStiff brush is made of Nylon
wAvailable in packs of 12.
Gauge Soft Bristle Stiff Bristle
16 916BT-SOFT 916BT-STIFF
18 918BT-SOFT 918BT-STIFF
22 922BT-SOFT 922BT-STIFF
TS-P Plastic Series Tips
wFlexible tips allow access to hard to reach
areas
w1-1/2" but length can also be customized
wIdeal for CA applications
wBoth hub and cannula are made from
polypropylene
wSold in packs of 50
Gauge Colour TS-P Needle
15 Grey 915150-PTS
16 Brown 916150-PTS
18 Pink 918150-PTS
20 Yellow 920150-PTS
22 Black 922150-PTS
25 Red 925150-PTS
TT Series Tips
wMolded in high density polyethylene
with UV light block additive
wInclude a double Helix luer lock hub
wTapered tip prevents blockage and
increases the flow of high viscosity
materials
wSold in packs of 50
Gauge Colour TT Needle
14 Olive 914125-DHUV
16 Grey 916125-DHUV
18 Green 918125-DHUV
20 Pink 920125-DHUV
22 Blue 922125-DHUV
25 Red 925125-DHUV
27 Clear 927125-DHUV
Dispensing Tip Kit
wKit contains a selection of most
popular TE, TE Bent and TT tips
900-NK Dispensing Tip Kit
Dispensing Consumables
56
End Caps
wDesigned to seal large end of the
syringe barrel
wEnsure no contaminants come in
contact with material during storage
wMade from polyethylene
wAvailable in packs of 50
Size End Cap
3cc 903-ECB
5cc 905-ECB
10cc 910-ECB
30/55cc 93055-ECB
Air Powered Pistons
wWiper Pistons provide a seal for low to medium
viscosity fluids
wStraight Wall Pistons for reduced stringing with medium
to high viscosity fluids
wBoth styles of pistons are made from polyethylene
wSold in packs of 50
Size Wiper Piston Straight Wall Easy Flow
(White) (Red) (Blue)
3cc 903-WW 903-SWR 903-EFB
5cc 905-WW 905-SWR 905-EFB
10cc 910-WW 910-SWR 910-EFB
30/55cc 93055-WW 93055-SWR 93055-EFB
700 Series Color Application Examples
Smooth Piston Blue Anaerobic, epoxy, flux,
SMA, oil, silicone, UV
Tighter Piston White Any fluid used on a
mechanical rod/gun
including UV
Straight Wall Piston Red SMA, Solder paste,
viscous grease
Syringe barrels
wUnique ultra-low draft of inner diameter yield high
accuracy and stability
wIndustry compliant silicone / chloride free, low
friction polypropylene
w3 colours: Natural for most generic applications,
Amber for protection of UV/visible light block (up to
520nm), Black for total light block
wSold in packs of 50
Size Natural Dark Amber Black
3cc 903-N 903-D 903-B
5cc 905-N 905-D 905-B
10cc 910-N 910-D 910-B
30cc 930-N 930-D 930-B
55cc 955-N 955-D 955-B
Manual Syringe Barrels
wProvide simple and quick
dispensing solutions without the
need for compressed air
wMolded from Polypropylene resin,
manual plungers
wCompatible with a wide range of
dispensing fluids
wPistons are made from
thermoplastic rubber
wAvailable dry or with lubrication
wSold in packs of 50
Part No. Description
903-PL Manual Plunger, 3cc
903-PRD Manual Piston Rubber, 3cc
903-PRL Manual Piston Rubber, Lub, 3cc
905-PL Manual Plunger, 5cc
905-PRD Manual Piston Rubber, 5cc
905-PRL Manual Piston Rubber,Lub, 5cc
910-PL Manual Plunger, 10cc
910-PRD Manual Piston Rubber, 10cc
910-PRL Manual Piston Rubber, Lub, 10cc
930-PL Manual Plunger, 30cc
930-PRD Manual Piston Rubber, 30cc
930-PRL Manual Piston Rubber, Lub, 30cc
Syringe Assembly Kits
wPackaged together in ready-to-use kits of 50 each (syringe
and Wiper Piston, without piston inserted)
Size Natural
3cc 903-NW
5cc 905-NW
10cc 910-NW
30cc 930-NW
55cc 955-NW
Tip Cap
wUse to seal syringe barrel when not in use
wFits all syringe sizes
wBlue stand up tip cap that enables the syringe
barrel to stand upright
wMade from polypropylene
wSold in packs of 50
900-ORTC Tip Care Double Helix Thread, Orange
900-BTC
Tip Care Double Helix Thread, Black
900-STC Stand-up Tip Cap, Blue
NEW
NEW
NEW
NEW
Foot Valve Dispenser & Accessories
57
Technical Specifications
Size (W x L x H)
124mm x 206mm x 121mm
(8.1" x 4.9" x 4.7")
Weight 1.8Kg (4 lb)
Input Pressure
100 psi max (6.9 bar)
Operating Pressure Up to 100 psi (6.9 bar)
Cycle Mode Manual
Vacuum Force Up to 15” of Hg
(924-DFV-VAC only)
Warranty 1 year
Part No. Description
924-DFV
Foot Valve Dispenser
924-DFV-VAC
Foot Valve Dispenser with Vacuum
The 924-DFV Series Foot
Valve Dispenser offers
increased production
combined with dispenser
economy. Floor mounted,
they have a built in pressure
regulator, pressure gauge
and a unique fast-dump,
three-way air valve. Output
rate and shot size are
operator controlled.
The 924-DFV is the ideal
basic dispensing unit for most
general applications of adhesives, sealants, coatings and
compounds.
The 924-DFV-VAC features a vacuum suck-back to
prevent very thin materials from dripping to reduce tailing
or stringing with thicker materials.
Key Features & Benefits
wIdeal for applications where electricity is prohibited
wRobust design
wFloor mounted conserves bench space
wNo programming required
924-DFV Series Foot Valve Dispenser Receiver Head Assembly
wConnecting link between time/pressure
controllers and Syringe assemblies
wProvides a safe connection for accident
proof dispensing
wAvailable with 3 or 6 feet of tubing
wIncludes: receiver head with O-ring, tubing and male quick
connector
wReceiver heads are made of Delrin®
wSold individually
Size 3' Hose 6' Hose
3cc 903-3RHB 903-6RHB
5cc 905-3RHB 905-6RHB
10cc 910-3RHB 910-6RHB
30/55cc 93055-3RHB 93055-6RHB
Replacement O-rings for Receiver Head
wSold in packs of 10
Size EPR O-ring VITON O-ring
3cc P3015EPK P3019VPK
5cc P3016EPK P3020VPK
10cc P3017EPK P3021VPK
30/55cc P3018EPK P3022VPK
Manual Syringe Gun
wLightweight barrel applicator gun
wProvides excellent control for medium/high
viscosity products
wEasy to use. No dripping or mess
Size Manual Syringe Gun Plunger Rod
10cc 910-MSG 71000ROD
30cc 930-MSG 73000ROD
Vacuum Pencil
wUse for pick and place function
wStand-alone vacuum pick-up requires shop air
wOptional Mixed Kit of Vacuum Cups also
available
TS8120 Vacuum Pick Up Assembly
Syringe Holder
wUse for 900 Series syringes
SH-300 Syringe Holder
Finger Switch Assembly
wUse with OKi dispensers and syringes in place of
a foot pedal
wProvides control at your finger tip
DX9010 Finger Switch Assembly for DX Series Dispenser
performance
Visit our new website:
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solutions delivering the optimal balance of
and reliability for the electronics
production assembly.
2013
C ATA L O G I S S U E 0 1
Metcal and OKi are brands of
BRO-MET-13
