PM75CSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts A B R W U Q 12 3 4 U 5678 9 11 13 15 17 19 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M W W U V X X AG K J J 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. F O 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U AB AD P D Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T G H V UPC UP U FO V UPI OUT V CC SI FO V VPI OUT V CC GND GND IN V VPC VP V FO SI IN V WPI OUT V CC GND GND FO V WPC WP W FO IN FO UN IN FO SI OUT V CC SI GND GND VN IN FO OUT V CC GND GND OUT V CC V NI V NC WN IN FO SI GND GND TEMP AC GND GND AF V FO NC L SI N Features: Complete Output Power Circuit Gate Drive Circuit NC N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.330.04 110.01.0 S 0.67 17.0 B 3.740.02 95.00.5 T 0.52 13.2 C 3.500.04 89.01.0 U 0.39 10.0 D 3.27 83.0 V 0.32 8.0 E 2.910.02 74.00.5 W 0.30 7.5 F 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 J 1.02 26.0 AA Metric M5 M5 K 0.94 24.0 AB 0.127 3.22 22.0 +1.5/-0.0 AC 0.10 2.6 M L 0.87 +0.06/-0 0.79 20.0 AD 0.08 2.0 N 0.76 19.4 AE 0.07 1.8 P 0.75 19.0 AF 0.06 1.6 AG 0.02 0.5 Q 0.708 17.98 R 0.670 17.02 Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75CSA120 is a 1200V, 75 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 120 511 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM75CSA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 17 in-lb Mounting Torque, M5 Main Terminal Screws -- 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal -- 550 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation 512 IC 75 Amperes ICP 150 Amperes VCC 900 Volts VCC(surge) 1000 Volts PC 500 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20C T 125C 105 170 -- Amperes Short Circuit Trip Level Inverter Part SC -20C T 125C -- 250 -- Amperes toff(OC) VD = 15V -- 10 -- S OT Trip Level 111 118 125 C OTR Reset Level -- 100 -- C UV Trip Level 11.5 12.0 12.5 Volts Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVR Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID -- 40 55 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS Minimum Fault Output Pulse Width 513 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- -- 1.0 mA VCE = VCEX, Tj = 125C -- -- 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 75A, VD = 15V, VCIN = 0V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 15V, IC = 75A -- 2.5 3.5 Volts VD = 15V, VCIN = 15V, IC = 75A, -- 2.2 3.2 Volts Tj = 125C Inductive Load Switching Times 0.5 1.0 2.5 S trr VD = 15V, VCIN = 0 ~ 15V -- 0.15 0.3 S tC(on) VCC = 600V, IC = 75A -- 0.4 1.0 S toff Tj = 125C -- 2.0 3.0 S -- 0.7 1.2 S ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 0.25 C/Watt Rth(j-c)D Each FWDi -- -- 0.51 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.027 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts Applied between VUP1-VUPC, 15 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC 514 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN 4.0 ~ VD Volts PWM nput Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 2.5 S Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2 1 2.0 1.5 1.0 IC = 75A VCIN = 0V Tj = 25oC Tj = 125oC 0.5 0 0 50 100 150 150 150 125 15 100 VD = 17V 13 75 50 25 12 14 16 18 20 0 1 2 3 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 toff 100 ton 10-1 100 101 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 100 102 REVERSE RECOVERY TIME, trr, (S) SWITCHING TIMES, tc(on), tc(off), (s) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 101 102 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC trr 10-1 10-2 100 102 Irr 101 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISITCS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 140 102 101 140 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 100 0.4 VCIN = 0V 0 0 101 SWITCHING TIMES, ton, toff, (s) 2.5 120 100 80 60 0 0.8 1.2 1.6 2.0 2.4 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.8 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 4 0 DIODE FORWARD CURRENT, -IF, (AMPERES) 150 3.0 VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) VD = 15V 120 100 80 60 0 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 515 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts UVt UVr 120 14 100 80 60 50 100 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.51oC/W 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 -50 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 0 0 o 10-3 10-3 13 11 0 516 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 VD = 15V UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 140 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.25oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101