DEUTSCH DMC-M Series Multicavity EN4165 Connectors The Rugged, Modular Solution for Flexible, Reliable Aerospace Connectivity AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS DEUTSCH DMC-M Multicavity Connectors Table of Contents Introduction4 Typical Configuration 6 Specifications7 Receptacles Dimensional Drawings 8 Part Numbering System 10 Multi-Receptacle Plates 12 Receptacle Keying 13 Plugs Dimensional Drawings 14 Part Numbering System 16 Plug Keying 18 Modules Overview and Dimensions 19 Part Numbering System 22 Accessories Shielded Accessory Bodies 27 Nonshielded Cable Clamps 29 Chimneys for Shielded Accessories 30 Masses32 Contacts and Tooling Electrical Contacts and Tooling 36 Fiber Optic Termini 38 Fiber Optic Tool Kits and Training 39 Panel Cutouts40 Connector Tooling41 User Manual42 Flexible Modularity Rugged for Harsh Environments EN4165 Compliant DEUTSCH DMC-M Series Multicavity EN4165 MODULARITY *C rimp and PCB contacts size 24 to size 08 *S ignal, coaxial, microcoax, Quadrax, power, optical, thermocouple contacts * High-speed Ethernet modules * Aluminum cable compliant FLEXIBLE *E asily replaced modules for fast reconfiguration *A llows mixing of male and female modules in each connector half *W ide range of modules allows great flexibility in input/output configurations WEIGHT OPTIMIZATION DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors FLEXIBLE MODULARITY Modular, Compact, and Weight Saving Originally designed in the 1980s, DEUTSCH DMC-M connectors from TE Connectivity (TE) have evolved into one of the most widely used connector styles for cabin applications in commercial aerospace. Standardized in European Standard EN4165, DMC-M connectors provide a modular, flexible, and reliable system. The connectors are available in both multi-cavity and single-module configurations, using the same modules, to provide compact, lightweight connectivity. Gain Flexibility Today this connector continues to attract new users and applications because of its modularity, space/weight savings and robustness. In addition, it has evolved to include composite housings, aluminum wire capability, fiber optics, higher densities, and shunting configurations. Save Weight The DMC-M shells are available in lightweight aluminum alloy or composite, with nickel or cadmium plating, to withstand harsh environments. For EMI protection, the connectors use 360 shielding on the shell interfaces. *N ickel or cadmium-plated composite shells 30-22 insert Purple interior * Compact solution EASY TO INSTALL * 36 keying possibilities Space Savings * Quick-install coupling RELIABLE 1 * Environmental sealing 22 1 22 1 22 * Vibration resistant 1 *E MI protection as per EN4165 standard 22 *M eets FAA flammability, smoke, and toxicity requirements 1 22 1 22 1 22 1 22 1 22 * EN4165 and BACC65 compliant Circular Connectors Insert 13-35 Size 22 Contacts, 5A 198 contacts 309 g (without panel) 36 mounting screws 9 panel cutouts AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 4 DMC-M Connectors Insert 20-22 Size 22 Contacts, 5A 320 contacts 149 g (without panel) 10 mounting screws 1 panel cutout DMC-M Connectors Insert 30-23 Size 23 Contacts, 5A 480 contacts 175 g (without panel) 10 mounting screws 1 panel cutout AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 5 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors TYPICAL CONFIGURATIONS SPECIFICATIONS Wire-to-Board Configuration MATERIALS 1 2 3 4 5 6 7 8 9 10 11 * Shell: A luminum alloy or composite, with electroless nickel or olive drab cadmium finish * Module: Thermoplastic and fluorinated silicone * Contact: Copper alloy, plated gold over nickel * Key: Aluminum alloy, with stainless steel lock nut 12 MECHANICAL/ENVIRONMENTAL Durability: 500 mating cycles Operating Temperature: -55C to +175C Module Retention In Housing: 25.4 daN (57.1 lb.) Contact Retention: Size 24: 2.7 daN (6.1 lb.) Size 23: 4.5 daN (10.1 lb.) Size 22: 4.5 daN (10.1 lb.) Size 20: 9.0 daN (20.2 lb.) Size 16: 11.0 daN (24.7 lb.) Size 12: 13.0 daN (29.2 lb.) Size 08: 15.6 daN (35.1 lb.) * Salt Spray: Aluminum cadmium finish: 500 hours Aluminum nickel finish: 96 hours Composite nickel finish: 500 hours * * * * 1 2 3 4 5 6 7 Panel 8 Panel-mount screws 9 Plug 10 Modules fitted with crimp contacts 11 Accessory in 2 halves 12 Chimneys Modules fitted with PCB contacts Receptacle keying component Fixing panel nuts Receptacle Flat gasket Plug keying component ELECTRICAL *W ithstand Voltage: At Sea Level: Service I: 1300 Vrms 50 Hz, module size 24, 23 and 22 Service II: 1500 Vrms 50 Hz, module sizes 20, 16, 12 and 08 Altitude Immersion to 11 hPa (30,000 m/100,000 ft): 1000 Vrms 50 Hz (all module sizes) * Insulation Resistance At Sea Level: 5000 M Altitude Immersion to 11 hPa (30,000 m/100,000 ft): 1000 M * Contact Current Rating (Sealed Connectors): Size 24: 3 A Size 23: 5 A Size 22: 5 A Size 20: 7.5 A Size 16: 13 A Size 12: 23 A Size 08: 46 A (up to 90 A with specifics contacts) * Shielding Effectiveness: Wire-to-Wire Configuration 7 6 1 2 3 4 5 1 6 7 (With conductive shell finish and RFI spring fingers) Frequency (MHz) 100 200 300 400 800 1 2 3 4 Modules fitted with crimp contacts Receptacle keying component Receptacle Plug keying component 1000 5 Plug 6 Accessory in 2 halves 7 Chimneys 1500 2000 3000 4000 6000 10,000 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 6 Attenuation, Min. (dB) Aluminum Shell Composite Shell 80 65 78 60 78 55 77 55 75 45 75 45 59 43 55 40 51 37 48 35 45 33 40 30 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 7 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors RECEPTACLES RECEPTACLES STACKABLE RECEPTACLES FLANGE-MOUNT RECEPTACLES DMC-M 42-01: 2 Modules DMC-M 82-01: 4 Modules DMC-M 84-01: 4 Modules O 3.2 0.05 [0.126 0.002] 2 times 19.15 [0.754] MAX. 19.15 [0.754] 26.8 MAX. [1.055] MAX. 4 [0.157] MAX. 26.8 [1.055] MAX. 5.05 0.1 [0.199 0.004] 86.1 [3.39] MAX. DMC-M 44-01: 2 Modules 55.6 [2.189] MAX. 88 [3.465] MAX. 80 0.1 [3.15 0.004] 49.5 0.1 [1.949 0.004] 81 0.1 [3.189 0.004] 50.5 0.1 [1.988 0.004] 26.8 [1.055] MAX. 3.3 0.1 [0.13 0.004] 2 oblong holes 80 0.1 [3.15 0.004] 3.3 0.1 [0.13 0.004] 2 oblong holes DMC-M 83-01: 4 Modules SHORT FLANGE-MOUNT RECEPTACLES DMC-M 43-01: 2 Modules 49.5 0.1 [1.949 0.004] 50.5 0.1 [1.988 0.004] 81 0.1 [3.189 0.004] SHORT STACKABLE RECEPTACLES 57.5 [2.264] MAX. 3.8 0.1 [0.15 0.004] 3.8 0.1 [0.15 0.004] 15.25 [0.6] MAX. 5.05 0.1 [0.199 0.004] 4 [0.157] MAX. DMC-M 85-01: 4 Modules DMC-M 45-01: 2 Modules O 3.2 0.05 [0.126 0.002] 2 times 19.15 [0.754] MAX. 86.1 [3.39] MAX. 23.1 [0.909] MAX. 5.05 0.1 [0.199 0.004] 19.15 [0.754] MAX. 4 [0.157] MAX. 55.6 [2.189] MAX. 88 [3.465] MAX. 3.8 0.1 [0.15 0.004] 15.25 [0.6] MAX. 5.05 0.1 [0.199 0.004] 49.5 0.1 [1.949 0.004] 81 0.1 [3.189 0.004] 50.5 0.1 [1.988 0.004] 2 oblong holes 4 [0.157] MAX. 57.5 [2.264] MAX. 3.8 0.1 [0.15 0.004] 20.4 [0.803] MAX. 3.3 0.1 [0.13 0.004] 80 0.1 [3.15 0.004] 23.6 [0.929] MAX. 80 0.1 [3.15 0.004] 81 0.1 [3.189 0.004] 3.3 0.1 [0.13 0.004] 2 oblong holes 49.5 0.1 [1.949 0.004] 50.5 0.1 [1.988 0.004] Note: No accessory can be mounted on the rear of short receptacle shell. Note: No accessory can be mounted on the rear of short receptacle shell. DMC-MD shielded versions are delivered with a conductive flat gasket (part no. 108-0019-00 A1142 for 4-module receptacles and 108-0019-01 A1142 for 2-module receptacles). A sealing flat gasket (part no. 108-0019-00 for 4-module receptacles and 108-0019-01 for 2-module receptacles) is also available but not supplied with receptacles. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 8 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 9 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors RECEPTACLES RECEPTACLES TE PART NUMBERING SYSTEM DMC-MD 84 B 3 5 W 01 **** CONNECTOR TYPE DMC-M Standard DMC-MD Shielded PLATING/FINISH (Optional) Aluminum Alloy Shell F Black Nickel W Olive Drab Cadmium Composite Shell M Nickel (EN4165*0A4** Only) J Olive Drab Cadmium (EN4165*0A4** Only) HOUSING TYPE 0 Receptacle Housing 7 Flange-Mount Receptacle Housing SERIES A Series 2 B Series 3 (Consult TE) SHELL DELIVERY CONFIGURATION (Optional) Omit for Standard Keying Component Not Mounted A Without Keying Component 9 and 10 PAGES B With Keying Component Coded, Mounted or Not Mounted COMPOSITION 2 2 Modules 4 4 Modules KEYING 2 3COMPONENT TYPE (Optional: B Configuration Only) Keying Component Orientation 01 Type4 0 (Black) 1 Type 1 (Purple) Viewed from front face of plug housing Largest keyway indicates orientation 2 Type 2 (Yellow) 5 3 (Green) 36Type 4 Type 4 (Blue) 5 Type 5 (Orange) 6 Type 6 (White) PAGES 9 and 10 KEYING COMPONENT TYPE A 2Standard Keying Component (Black) 3 4 Keying Component Orientation 01 Without Keying Component 1 Type 1 (Purple) Viewed from front face of plug housing 2 Type 2 (Yellow) Largest keyway indicates orientation 5 3 (Green) 36Type 4 Type 4 (Blue) 5 Type 5 (Orange) 6 Type 6 (White) KEYING COMPONENT ORIENTATION IN THE RECEPTACLE (Optional) Omit - Not mounted PAGES 1, 2, 3,154,and 5,16 6 3 2 1 KEYING COMPONENT ORIENTATION IN THE RECEPTACLE 0 Not mounted PAGES 1, 2, 3,154,and 5,16 6 Keying Component Orientation Viewed from front face of receptacle housing Largest keyway indicates orientation 5 EN4165 W 7 A 4 3 5 CONNECTOR TYPE EN4165 HOUSING TYPE Two-Module Receptacle 42 Standard 43 Short 44 Flange Mount Standard 45 Flange Mount Short Four-Module Receptacle 82 Standard 83 Short 84 Flange Mount Standard 85 Flange Mount Short 4 EN4165 PART NUMBERING SYSTEM 4 3 2 1 Keying Component Orientation Viewed from front face of receptacle housing Largest keyway indicates orientation 6 PLATING/FINISH (Optional) Aluminum Alloy Shell Omit - Black Nickel W Olive Drab Cadmium Composite Shell M Nickel (Shell Types 82 and 83 Only) J Olive Drab Cadmium (Shell Types 82 and 83 Only) 5 6 ISSUE 01 MODIFICATIONS (Optional) A1064 Bright Nickel Finish Consult TE for additional modifications AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 10 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 11 STANDARD PLATE SHORT PLATE 3.7 1 [0.146 0.039] CD9 732-8021-01 B 3.5 1 [0.138 0.039] 9.2 1 [0.362 0.039] A A 16 [0.630] 16 [0.630] 8.85 [.348] 5.15 [0.283] 01 98.2 [3.866] No. of Rows 13 12 10 8 6 4 3 2 Version 1044 0964 0804 0644 0484 0324 0244 0164 Dim A 232.2 (9.142) 216.2 (8.512) 184.2 (7.252) 152.2 (5.992) 120.2 (4.732) 68.6 (2.701) 52.6 (2.071) 36.6 (1.437) Violet 03 Yellow 04 Green 05 06 Blue Orange 03 04 10 Standard White Lock nut Unsealed EN4165-Compliant Keying Dimensions are mm (inches) TE PART NUMBERING SYSTEMDMC-MD 0484 A W 01 A Type 01 02 TE (Standard) 732-8021-01 B 732-8021-02 B EN4165 EN4165R01 EN4165R02 05 06 732-8021-03 B 732-8021-04 B 732-8021-05 B 732-8021-06 B EN4165R03 EN4165R04 EN4165R05 EN4165R06 10 732-8021-10 B EN4165R10 The assembly coupling mechanism requires the use of the tool part no. 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.15 0.02 daN.m (13.3 6.1 in. lbf.]). CONNECTOR TYPE DMC-M Standard DMC-MD Shielded (Includes Conductive Gasket) SIZE/CAPACITY 1044 52 modules (13 rows) 0964 48 modules (12 rows) 0804 40 modules (10 rows) 0644 32 modules (8 rows) 0484 24 modules (6 rows) 0324 16 modules (4 rows) 0244 12 modules (3 rows) 0164 8 modules (2 rows) Consult TE for other sizes Sealed Keying CD9 732-8021-10 B KEYING COMPONENT (Optional) Omit - With Keying Component A Without Keying Component PLATING/FINISH (Optional) Aluminum Alloy Shell Omit - Black Nickel W Olive Drab Cadmium ISSUE 01 Type 01 02 03 04 05 06 10 TE (Sealed) 732-8174-01 732-8174-02 732-8174-03 732-8174-04 732-8174-05 732-8174-06 732-8174-10 O-Ring TE (Standard)TE (Standard) EN4165 EN4165 TYPE (Optional) Omit - Standard Plate A Short Plate (No Backshell Mount) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS 02 CD9 732-8174-10 98.2 [3.866] CD9 732-8021-10 B 5.15 [0.283] 8.85 [.348] CD9 732-8174-10 3.5 1 [0.138 0.039] CD9 732-8021-10 B DMC-M receptacles use keying components to allow 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismating. Keying is especially useful for rack and multiconnector applications. The keys are provided in sealed and unsealed versions. CD9 732-8021-06 B These multi-receptacle plates receive 4-module rack and panel plugs or free plugs. No accessory can be mounted on the rear of the lightweight multi-receptacle versions. CD9 732-8021-05 B RECEPTACLE KEYING CD9 732-8021-04 B MULTI-RECEPTACLE PLATES CD9 732-8021-03 B DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors CD9 732-8021-02 B DEUTSCH DMC-M Series Connectors PAGE 12 O-Ring TE (Sealed) TE (Sealed) (Not EN4165)(Not EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 13 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors PLUGS PLUGS FREE PLUGS DMC-M 80-01: 4 Modules REVERSE RACK AND PANEL PLUGS DMC-M 40-01: 2 Modules 75.1 [2.957] MAX. DMC-M 89-01: 4 Modules 44.60 [1.756] MAX. 15.1 [0.594] MAX. DMC-M 3.05 [0.594] Width across flats Hexagon socket 1.3 [0.051] MAX. D CD9 89-01 C B 88 [3.465] MAX. 6.7 [0.264] MAX. 6 DMC-M 88-01: 4 Modules 28.1 [1.106] MAX. 5 CD9 6.5 [0.256] MAX. 6.5 [0.256] MAX. DMC-M 49-01 B A M3 A 34.7 [1.366] MAX. 57.5 [2.264] MAX. 1 2 34 6 5 See page 40 for panel cutouts. See page 40 for panel cutouts. The receptacle/plug coupling is done with the tool 057-0592-80 or a standard Allen wrench (coupling torque 0.1 0.03 daN.m [8.8 2.6 in. lbf.]). RACK AND PANEL PLUGS 28.1 [1.106] MAX. 34.7 [1.366] MAX. 28.1 [1.106] MAX. 1 2 34 O 5.2 [0.205] MAX. DMC-M 49-01: 2 Modules DMC-M 48-01: 2 Modules M3 91 [3.583] MAX. 60.5 [2.382] MAX. 15.1 [0.594] MAX. 28.1 [1.106] MAX. 30 [1.181] MAX. 6 [0.236] MAX. 2.1 [0.083] MAX. See page 40 for panel cutouts. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 14 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 15 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors PLUGS PLUGS TE PART NUMBERING SYSTEM DMC-MD 89 B 3 5 W 01 **** CONNECTOR TYPE DMC-M Standard DMC-MD Shielded PLATING/FINISH) Aluminum Alloy Shell F Black Nickel W Olive Drab Cadmium Composite Shell M Nickel (EN4165*6A4** Only) J Olive Drab Cadmium (EN4165*6A4** Only) HOUSING TYPE 6 Free Plug 9 Rack and Panel Plug SHELL DELIVERY CONFIGURATION (Optional) Omit for Standard Keying Component Not Mounted A Without Keying Component B With Keying Component Coded, Mounted or Not Mounted SERIES A Series 2 B Series 3 (Consult TE) SIZE 2 2 Modules 4 4 Modules KEYING COMPONENT TYPE (Optional: B Configuration Only) 0 Type 0 (Black) 1 Type 1 (Purple) 2 Type 2 (Yellow) 3 Type 3 (Green) 4 Type 4 (Blue) 5 Type 5 (Orange) 6 Type 6 (White) RACK AND PANEL ORIENTATION (Optional) Omit - Standard R Reversed KEYING COMPONENT TYPE (B Configuration Only) A Standard Keying Component (Black) 0 Without Keying Component 1 Type 1 (Purple) 2 Type 2 (Yellow) 3 Type 3 (Green) 4 Type 4 (Blue) 5 Type 5 (Orange) 6 Type 6 (White) KEYING COMPONENT ORIENTATION IN THE RECEPTACLE (Optional) Omit - Not Mounted 10 6 PAGES 1, 2, 3,9 and 4, 5, 2 6 3 4 5 Keying Component Orientation Viewed from front face of plug housing Largest keyway indicates orientation KEYING COMPONENT ORIENTATION IN THE RECEPTACLE 0 Not Mounted 10 6 PAGES 1, 2, 3,9 and 4, 5, PLATING/FINISH (Optional) Aluminum Alloy Shell Omit - Black Nickel W Olive Drab Cadmium Composite Shell PAGES 15 and 16 M Nickel (Shell Type 80 Only) J 3Olive Drab Cadmium (Shell Type 80 Only) 2 4 ISSUE 01 1 EN4165 W 9 A 4 R 3 5 CONNECTOR TYPE EN4165 HOUSING TYPE Two-Module Receptacle 40 Free Plug 48 Rack and Panel Plug 49 Reversed Rack and Panel Plug Four-Module Receptacle 80 Free Plug 88 Rack and Panel Plug 89 Reversed Rack and Panel Plug 1 EN4165 PART NUMBERING SYSTEM 1 2 6 3 4 5 Keying Component Orientation Viewed from front face of plug housing Largest keyway indicates orientation Keying Component Orientation Viewed from front face of receptacle housing Largest keyway indicates orientation MODIFICATIONS (Optional) 5 6 A1064 Bright Nickel Finish Consult TE for additional modifications PAGES 15 and 16 4 3 2 1 Keying Component Orientation Viewed from front face of receptacle housing Largest keyway indicates orientation 5 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 16 6 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 17 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors PLUG KEYING MODULES DMC-M plugs use an optional keying component to allow 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismating. Keying is especially useful for rack and multiconnector applications. ELECTRICAL MODULES / AS39029/57 AND /58 AND EN3155 CONTACT COMPLIANT 02 01 Violet 03 Yellow 04 Green 05 Blue 06 10 Orange White Socket Contacts Configuration 30-23 30 Contacts, Size 23 DMC-MR 30-23 AN DMC-MR 30-23 BN 20-22 20 Contacts, Size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA DMC-M 20-22 BN BACI10BC2022SNB EN4165A20-221NB 20-22* 20 Contacts, Size 22 DMC-MA 20-22 AN EN4165A20A221NA DMC-MA 20-22 BN EN4165A20A221NB 12-20 12 Contacts, Size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 08-16 8 Contacts, Size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 04-12 4 Contacts, Size 12 DMC-M 04-12 AN EN4165A04-121NA DMC-M 04-12 BN EN4165A04-121NB 01-08 1 Contact, Size 08 DMC-M 01-08 AN EN4165A01-081NA DMC-M 01-08 BN EN4165A01-081NB 99-01 6 Contacts, Size 16 5 Contacts, Size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 99-01* 6 Contacts, Size 16 5 Contacts, Size 22 DMC-MA 99-01 AN EN4165A99A011NA DMC-MA 99-01 BN EN4165A99A011NB 99-06 8 Contacts, Size 22 2 Contacts, Size 12 DMC-M 99-06 AN BACI10BC1001PNB DMC-M 99-06 BN BACI10BC1001SNB 99-10 8 Contacts, Size 20 2 Contacts, Size 16 DMC-M 99-10 AN EN4165A99-101NA DMC-M 99-10 BN EN4165A99-101NB View Part No. View Part No. CD9 732-8020-10 CD9 732-8020-06 CD9 732-8020-05 CD9 732-8020-04 CD9 732-8020-03 CD9 732-8020-02 CD9 732-8020-01 The assembly of these keys is toolless. Once clipped into their cavities, keys must be broken to be removed. Pin Contacts Arrangement Standard Type 01 02 03 04 05 06 10 TE 732-8020-01 732-8020-02 732-8020-03 732-8020-04 732-8020-05 732-8020-06 732-8020-10 EN4165 EN4165P01 EN4165P02 EN4165P03 EN4165P04 EN4165P05 EN4165P06 EN4165P10 ELECTRICAL MODULES / BACC47 CONTACT COMPLIANT Pin Contacts Configuration 99-10 8 Size 20 Contacts 2 Size 16 Contacts DMC-MB 99-10 AN BACI10BC0910PNB DMC-MB 99-10 BN BACI10BC0910SNB 12-20 12 Size 20 Contacts DMC-MB 12-20 AN BACI10BC1220APNB DMC-MB 12-20 BN BACI10BC1220ASNB *DMC-MA connector modules are compatible View with aluminium cable contacts and with EN3155-070 / 071 size 22 contacts (for copper cable) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 18 Socket Contacts Arrangement Part No. Aluminium cable technology possible with size 22 contacts View Part No. DEUTSCH Part Numbers (DMC-M) BACI10BC Part Numbers EN4165 Part Numbers AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 19 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MODULES MODULES GROUNDING MODULES FIBER OPTIC AND HYBRID MODULES Pin Contacts Configuration Module Part No. Alignment Sleeve Arrangement Configuration 08-16 8 Size 16 Contacts DMC-M 08-16 AN-G EN4165A08G161NA 6 MC5 Termini 458235 458238 458237-C (Ceramic) 458237-M (Metal) 04-12 4 Size 12 Contacts DMC-M 04-12 AN-G EN4165A04G121NA 1 MT Ferrule (12 or 24 Fibers) DMC-M01-MC6N DMC-M01-MC6N Not required 01-08 1 Size 08 Contact DMC-M 01-08 AN-G EN4165A02G081NA 2 ARINC 801 Termini 5 Contacts, Size 16 2 Contacts, Size 22 459736 459736-P (With Contacts) 459823 (Right Angle) 459737 (Ceramic Sleeve) 459737-S (Ceramic Sleeve with Contacts) 459737-M (Metal Sleeve) 459737-M-S (Metal Sleeve with Contacts) Included with socket module View Part No. BLANKING MODULES Configuration View Blanking Module SHUNT MODULES Configuration Arrangement Configuration DMC-M 00-00 PN EN4165-1N 22-05 20 Contacts, Size 22 5 Shunts 4 Ways 22-07 20 Contacts, Size 22 3 Shunts 4 Ways 4 Shunts 2 Ways DMC-M 22-07 BN EN4165A2AY221NB 22-10 20 Contacts, Size 22 10 Shunts 2 Ways DMC-M 22-10 BN EN4165A2BY221NB 16-02 6 Contacts, Size 16 2 Contacts, Size 22 8 Contacts, Size 24 99-02 View DMC-M 22-05 BN EN4165A20Y221NB Pin Contacts Part No. SERIES 2 MODULES L2 MAX. L1 MAX. 14.1 [0.555] 14.1 [0.555] Socket Contacts Part No. View Part No. 2226454-1 DMC-M 16-02 AN 8 Contacts, Size 22 3 Contacts, Size 20 Socket Part No. Distribution shunt modules use dedicated contacts based on standard AS39029. The shunt modules can only be mated with DMC-M 20-22 AN or DMC-MA 20-22 AN modules. View Part No. Module Dimensions (Except Fiber Optic Modules) Part No. HIGH-SPEED ETHERNET MODULES Arrangement DMC-M 01-08 BN-G EN4165A02G081NB Pin 2226455-1 DMC-M 16-02 BN DMC-M 99-02 AN DMC-M 99-02 BN 15 [0.591] 15 [0.591] Modules for Contact Size L1 (Short) L2 (Long) 24, 23, 22, 20, 16, 12 16.46 (0.648) 22.40 (0.882) 08 18.70 (0.736) 33.20 (1.307) Module extraction is done with the tool part no. 057-0289-00 A or B. The module insertion into the plug or receptacle is done manually. 99-03 8 Contacts, Size 20 8 Contacts, Size 24 DMC-M 99-03 AN DMC-M 99-03 BN 99-04 6 Contacts, Size 20 2 Contacts, Size 22 8 Contacts, Size 24 DMC-M 99-04 AN DMC-M 99-04 BN Polarization Keys (Module viewed from front face) N A B C D QUADRAX MODULES Arrangement Configuration 01-09 1 Quadrax Contact Pin Contacts View Socket Contacts Part No. View DMC-M 01-08 AN-GQ EN4165A01Q281NA Part No. DMC-M 01-08 BN-GQ EN4165A01Q281NB DEUTSCH Part Numbers (DMC-M) BACI10BC Part Numbers EN4165 Part Numbers AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 20 N N N N N Each module can have a specific polarization key A, B, C or D. The polarized modules must be installed in a similarly polarized shell cavity. N-keyed modules will fit into all shells. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 21 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MODULES MODULES TE PART NUMBERING SYSTEM DMC-M 20-22 A N E TE PART NUMBERING SYSTEM Standard Modules Aluminum Cable Compliant Modules CONNECTOR TYPE DMC-M CONNECTOR TYPE DMC-MA ARRANGEMENT See Pages 19 - 21 ARRANGEMENT 20-22 99-01 CONTACTS* P Standard Male Contact S Standard Female Contact A Without Male Contact B Without Female Contact C Male Contact, Enlarged Crimp Barrel D Female Contacts, Enlarged Crimp Barrel CONTACTS A Without Male Contact B Without Female Contact POLARIZATION N, A, B, C, D POLARIZATION N, A, B, C, D EN4165 PART NUMBERING SYSTEM SEALING (Optional) Omit - Standard (No Sealing) E Sealed EN4165 PART NUMBERING SYSTEM DMC-MA 20-22 AN EN4165 A 20A22 1 N A Aluminum Cable Compliant Modules CONNECTOR TYPE EN4165 EN4165 A 20-22 2 N A Standard Modules MODULE SERIES A Series 2 B Series 3 (Consult TE) ARRANGEMENT 20A22 99A01 CONNECTOR TYPE EN4165 MODULE SERIES A Series 2 B Series 3 (Consult TE) SEALING 1 Unsealed POLARIZATION N, A, B, C, D ARRANGEMENT See Pages 19 - 21 CONTACTS A Without Male Contact B Without Female Contact SEALING 1 Unsealed 2 Sealed POLARIZATION N, A, B, C, D CONTACTS* F Standard Female Contact M Standard Male Contact A Without Male Contact B Without Female Contact C Male Contact, Enlarged Crimp Barrel D Female Contacts, Enlarged Crimp Barrel *Standard contacts compliant with AS39029 and EN3155 Note: DMC-MA connector modules are compatible with aluminum cable contacts and with EN4165-070/071 size 22 contacts for copper cable. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 22 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 23 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MODULES MODULES TE PART NUMBERING SYSTEM DMC-M 01-08 B N- G W TE PART NUMBERING SYSTEM Grounding Modules Quadrax Modules CONNECTOR TYPE DMC-M CONNECTOR TYPE DMC-M MODULE TYPE 01-08 04-12 08-16 ARRANGEMENT 01-08 Only CONTACT TYPE A Without Male Contact B Without Female Contact CONTACTS P Standard Male Contact S Standard Female Contact A Without Male Contact B Without Female Contact POLARIZATION N, A, B, C, D GROUNDING G POLARIZATION N, A, B, C, D QUADRAX Q GROUNDING G PLATING/FINISH (Optional) Aluminum Alloy Omit - Black Nickel W Olive Drab Cadmium PLATING/FINISH (Optional) Aluminum Alloy Omit - Black Nickel W Olive Drab Cadmium EN4165 PART NUMBERING SYSTEM EN4165 PART NUMBERING SYSTEM DMC-M 01-08 B N- G Q W EN4165 A 01G0 8 2 N B EN4165 A 01Q28 2 N B Quadrax Modules FAMILY EN4165 Grounding Modules CONNECTOR TYPE EN4165 MODULE SERIES A Series 2 B Series 3 (Consult TE) MODULE SERIES A Series 2 B Series 3 (Consult TE) ARRANGEMENTS 1Q28 ARRANGEMENT 01G08 04G12 08G16 SEALING 1 Unsealed 2 Sealed POLARIZATION N, A, B, C, D SEALING 1 Unsealed 2 Sealed CONTACTS A Without Male Contact B Without Female Contact POLARIZATION N, A, B, C, D CONTACTS F Standard Female Contact M Standard Male Contact A Without Male Contact B Without Female Contact C Male Contact, Enlarged Crimp Barrel D Female Contacts, Enlarged Crimp Barrel AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 24 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 25 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MODULES ACCESSORIES TE PART NUMBERING SYSTEM SHIELDED ACCESSORY BODIES DMC-M 22-05 B N Shunt Modules CONNECTOR TYPE DMC-M ARRANGEMENTS 22-05 5 Shunts 4 Ways 22-07 3 Shunts 4 Ways and 4 Shunts 2 Ways 22-10 10 Shunts 2 Ways 732-8054-14 A: 2 Modules 75 [2.953] MAX. 44.50 [1.752] MAX. 15.2 [0.598] MAX. 4.1 [0.161] MAX. CONTACT TYPE S Female Contact B Without Female Contact POLARIZATION N, A, B, C, D EN4165 PART NUMBERING SYSTEM 732-8054-10 A: 4 Modules 27.2 [1.071] MAX. EN4165 A 2 0Y22 1 N B Shunt Modules 32.2 [1.268] MAX. 15.2 [0.598] MAX. 4.1 [0.161] MAX. 30.1 [1.185] MAX. 32.2 [1.268] MAX. 14.2 [0.559] MAX. 14.2 [0.559] MAX. O 11.05 [0.435] MAX. FAMILY EN4165 MODULE SERIES A Series 2 B Series 3 (Consult TE) TE PART NUMBERING SYSTEM ARRANGEMENTS 20Y22 5 Shunts 4 Ways 2AY22 3 Shunts 4 Ways and 4 Shunts 2 Ways 2BY22 10 Shunts 2 Ways O 11.05 [0.435] MAX. 732 - 8052 - 00 W A FAMILY 732 TYPE (Used With) 8052 Free Plug 8053 Rack and Panel Plug 8054 Receptacle SEALING 1 Unsealed POLARIZATION N, A, B, C, D SHELL Two-Module Accessory 01 2 Round Chimneys 14 No Chimney Four-Module Accessory 00 4 Round Chimneys 10 No Chimney CONTACT TYPE B Without Female Contact F With Female Contact PLATING/FINISH (Optional) Aluminum Alloy Body Omit - Black Nickel W Olive Drab Cadmium Composite Body M Nickel (For Shell Types 00 and 10 Only) J Olive Drab Cadmium (For Shell Types 00 and 10 Only) ISSUE A AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 26 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 27 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors ACCESSORIES ACCESSORIES EN PART NUMBERING SYSTEM NONSHIELDED CABLE CLAMPS EN4165 F 14 P 4 FAMILY EN4165 PLATING/FINISH Aluminum Alloy Body F Black Nickel W Olive Drab Cadmium Composite Body M Nickel (For Shell Types P4 and R4 Only) J Olive Drab Cadmium (For Shell Types P4 and R4 Only) 732-8002-00: 4 Modules 732-8002-01: 2 Modules 75 [2.953] MAX. 44.5 [1.752] MAX. 6 [0.236] MAX. 15.2 [0.598] MAX. 4.1 [0.161] MAX. BODY 14 Shielded Accessory Body TYPE (Used With) P Free Plug R Receptacle and Rack and Panel Plug 24 [0.945] MAX. 27.2 [1.071] MAX. SHELL 2 2 Modules 4 4 Modules O 12 [0.472] MAX. 33 [1.299] MAX. TE PART NUMBERING SYSTEM 732 -8002 - 00 W FAMILY 732 MATERIAL 8002 Metal 8040 PEI Plastic SIZE 00 4 Module (Metal) 00A 4 Module (PEI) 01 2 Module (Metal and PEI) PLATING/FINISH (Optional: Metal Clamps Only) Omit - Black Nickel W Olive Drab Cadmium EN PART NUMBERING SYSTEM EN4165 F 13 A 4 FAMILY EN4165 PLATING/FINISH F Black Nickel W Olive Drab Cadmium TYPE 13 Cable Clamp SERIES A Series 2 B Series 3 (Consult TE) SIZE 2 2 Modules 4 4 Modules AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 28 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 29 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors ACCESSORIES ACCESSORIES 732-8052-18 A : Anti-Rotation Round Chimney CHIMNEYS FOR SHIELDED ACCESSORIES CHIMNEYS FOR SHIELDED ACCESSORIES 732-8052-12 A: Double Oval Chimney (1 for 2 cavities, for 4-module accessories only) 11.83 [0.466] MAX. 18.5 [0.711] MAX. O10.55 [0.415] MAX. O 9.45 [0.372] MIN. 26.6 [1.047] MAX. 23.7 [0.933] MAX. 15.5 0.3 [0.61 0.012] 732-8052-13 A: Blank Chimney (1 per cavity) O 11.05 [0.435] MAX. 13.1 [0.516] MAX. 1.1 [0.043] MAX. 9.1 [0.358] MAX. 13.1 [0.516] MAX. O10.55 [0.415] MAX. O11.05 [0.435] 0.75 [0.030] 13.1 [0.516] MAX. 9.1 [0.358] MAX. CD-9-732-8052-19A O11.05 [0.435] 20 [0.787] MAX. 18.4 [0.724] MAX. 1.1 [0.043] MAX. O9.45 [0.372] MIN. O14.3 [0.563] MAX. 1.1 [0.043] MAX. 24.3 [0.957] MAX. O9.45 [0.372] MIN. 14.55 [0.573] MAX. 732-8052-11 A: Round Chimney (1 per cavity) O 10.55 [0.412] MAX. O14.3 [0.563] MAX. R = 5.0 0.3 [0.197 0.012] 1.1 [0.043] MAX. 11 [0.433] MAX. CD9-732-8052-18A 29.3 [1.154] MAX. 13.1 [0.516] MAX. 732-8052-19 A Anti-Rotational Round Chimney with Tie Wrap Option 11 [0.433] MAX. 8.87 [0.349] MIN. 9.0 0.2 [0.354 0.008] O 14.3 [0.563] MAX. 732-8052-18 A: Anti-Rotational Round Chimney 732-8052-19 A: Ani-Rotation Round Chimney with Tie Wrap Option 9.1 [0.358] MAX. O 14.3 [0.563] MAX. 18.05 [0.711] MAX. 1.1 [0.043] MAX. TE PART NUMBERING SYSTEM 732-8052 - 11 W A FAMILY 732-8052 5.0 [0.197] MAX. TYPE 11 Round Chimney 12 Double Oval Chimney 13 Blank Chimney 18 Anti-Rotational Round Chimney 19 Anti-Rotational Round Chimney with Tie Wrap Option PLATING/FINISH Omit for Black Nickel W Olive Drab Cadmium O 9.45 [0.372] MIN. ISSUE A EN PART NUMBERING SYSTEM EN4165 16 F STANDARD EN4165 TYPE 15 15A 16 17 Round Chimney Anti-Rotational Round Chimney with Tie Wrap Option Double Oval Chimney Blank Chimney PLATING/FINISH F Black Nickel W Olive Drab Cadmium AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 30 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 31 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MASSES MASSES Receptacles Plug Keying Component Type Nickel Finish TE Part No. Olive Drab Cadmium Finish EN Part No. TE Part No. EN Part No. Mass, Max. (g) Page 8 2-Module Receptacles Standard DMC-M 42 A 01 EN4165F0A200 DMC-M 42 AW 01 EN4165W0A200 17 Short DMC-M 43 A 01 -- DMC-M 43 AW 01 -- 15 8 Flange Mount DMC-M 44 A 01 EN4165F7A200 DMC-M 44 AW 01 EN4165W7A200 22 9 Short, Flange Mount DMC-M 45 A 01 -- DMC-M 45 AW 01 -- 21 9 19 8 DMC-M 01-08 B* EN4165A01-081*B 4.4 19 Male DMC-M 04-12 A* EN4165A04-121*A 2.8 19 19 DMC-MD 82 AJ 01 EN4165J0A400 15 8 Short (Composite) DMC-MD 83 AM 01 -- DMC-MD 83 AJ 01 -- 14 8 Flange Mount DMC-M 84 A 01 EN4165F7A400 DMC-M 84 AW 01 EN4165W7A400 28 9 Short, Flange Mount DMC-M 85 A 01 -- DMC-M 85 AW 01 -- 27 9 Multi-Receptacle Housings 8 12 16 24 32 40 48 52 Standard DMC-M 0164-01 98 12 Lightweight DMC-M 0164-01 A 55 12 Standard DMC-M 0244-01 127 Male Female EN4165M0A400 Page -- 20 DMC-MD 82 AM 01 Mass (g) 00-00 (Blank) 2.9 Standard (Composite) TE Part No. TE Part No. 3.0 8 Type Contact Type EN4165-1N 22 Size (No. of Modules) Insert Modules EN4165A01-081*A EN4165W0A400 20 18 DMC-M 01-08 A* DMC-M 82 AW 01 -- Page 0.7 DMC-M 00-00 PN EN4165F0A400 DMC-M 83 AW 01 Mass, Max. (g) EN4165P** Page DMC-M 82 A 01 -- EN Part No. Mass, Max. (g) Standard (Aluminum) DMC-M 83 A 01 TE Part No. 732-8020-** EN Part No. 4-Module Receptacles Short (Aluminum) Type Keying Standard Modules 01-08 04-12 08-16 12-20 12 19 Male DMC-M 99-01 A* EN4165A99-011*A 2.4 19 Female DMC-M 99-01 B* EN4165A99-011*B 3.2 19 Male DMC-M 99-06 A* ?? 19 Female DMC-M 99-06 B* ?? 19 Male DMC-M 99-10 A* EN4165A99-101*A 3.2 19 DMC-M 99-10 B* EN4165A99-101*B 4.2 19 DMC-M 0484-01 214 12 Lightweight DMC-M 0484-01 A 131 12 Standard DMC-M 0644-01 273 12 Lightweight DMC-M 0644-01 A 171 12 Standard DMC-M 0804-01 331 12 Lightweight DMC-M 0804-01 A 211 12 Standard DMC-M 0964-01 390 12 Lightweight DMC-M 0964-01 A 251 12 Standard DMC-M 1044-01 419 12 Lightweight DMC-M 1044-01 A 271 12 99-01 99-06 99-10 30-23 20-22 Mass, Max. (g) Page 2-Module Plugs Free Hanging (Aluminum) DMC-M 40 A 01 EN4165F6A200 DMC-M 40 AW 01 EN4165W6A200 22 14 Rack and Panel DMC-M 48 A 01 EN4165F9A200 DMC-M 48 AW 01 EN4165W9A200 33 14 Reversed Rack and Panel DMC-M 49 A 01 EN4165F9A2R00 DMC-M 49 AW 01 EN4165W9A2R00 33 15 4-Module Plugs Nickel Finish 04-12 08-16 Olive Drab Cadmium Finish EN Part No. TE Part No. EN Part No. Mass, Max. (g) Page Free Hanging (Aluminum) DMC-M 80 A 01 EN4165F6A400 DMC-M 80 AW 01 EN4165W6A400 22 14 Free Hanging (Composite) DMC-MD 80 AM EN4165M6A400 DMC-MD 80 AJ EN4165J6A400 19 14 Rack and Panel DMC-M 88 A 01 EN4165F9A400 DMC-M 88 AW 01 EN4165W9A400 38 14 Reversed Rack and Panel DMC-M 89 A 01 EN4165F9A4R00 DMC-M 89 AW 01 EN4165W9A4R00 38 15 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS -- 3.4 19 DMC-MR 30-23 B* -- 2.5 19 19 Male DMC-MA 20-22 A* EN4165A20A221*A 2.9 Female DMC-MA 20-22 B* EN4165A20A221*B 3.2 19 Male DMC-MA 99-01 A* EN4165A99A011*A 2.9 19 Female DMC-MA 99-01 B* EN4165A99A011*B 3.7 19 Male DMC-M 01-08 A*-G* EN4165A01G081*A 3.6 20 Female DMC-M 01-08 B*-G* EN4165A01G081*B 7.5 20 Male DMC-M 04-12 A*-G* EN4165A04G121*A 3.8 20 PAGE 32 Female DMC-M 04-12 B*-G* EN4165A04G121*B 6.7 20 Male DMC-M 08-16 A*-G* EN4165A08G161*A 3.9 20 Female DMC-M 08-16 B*-G* EN4165A08G161*B 6.9 20 BACC47 Contact Compliant 99-10 TE Part No. Type DMC-MR 30-23 A* Grounding Modules 01-08 EN Part No. Male Female Aluminum Cable Compatible Modules Plugs Olive Drab Cadmium Finish Female High-Density Modules 99-01 TE Part No. 19 19 Standard EN Part No. 3.2 4.1 12 Nickel Finish EN4165A12-201*A EN4165A20-221*B 95 TE Part No. DMC-M 12-20 A* DMC-M 20-22 B* 20-22 Receptacle Keying Component Type Male Female DMC-M 0324-01 A 13 19 19 Lightweight 2.5 3.9 3.1 12 EN4165R** EN4165A08-161*B 4.1 12 732-8021-** B DMC-M 08-16 B* EN4165A12-201*B 75 Keying 19 Female EN4165A20-221*A 156 Page 2.9 DMC-M 12-20 B* DMC-M 0324-01 Mass, Max. (g) 3.7 EN4165A08-161*A DMC-M 20-22 A* DMC-M 0244-01 A EN Part No. EN4165A04-121*B DMC-M 08-16 A* Male Standard TE Part No. DMC-M 04-12 B* Male Female Lightweight Type Female 12-20 Male DMC-MB 99-10 A* -- 2.9 19 Female DMC-MB 99-10 B* -- 4.1 19 Male DMC-MB 12-20 A* -- 2.9 19 Female DMC-MB 12-20 B* -- 4.1 19 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 33 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors MASSES MASSES Modules (continued) Shielded Accessory Bodies Insert Contact Type TE Part No. EN Part No. Mass, Max. (g) Page Quadrax Modules 01-08 (Ni) 01-08 (Cd) EN4165A01Q281*A 3.5 20 DMC-M 01-08 B*-GQ EN4165A01Q281*B 7.4 20 Free Hanging 732-8052-14 A 732-8052-14 WA EN4165W14P2 25 27 Rack and Panel 732-8053-14 A -- 732-8053-14 23 27 -- 3.5 20 DMC-M 01-08 B*-GQW -- 7.4 20 Free Hanging (Aluminum) 732-8052-10 A EN4165F14P4 732-8052-10 WA EN4165W14P4 34 27 Female DMC-M 22-05 B* EN4165A20Y221*B 3.8 20 Free Hanging (Composite) 732-8052-10 M EN4165M14P4 732-8052-10 J EN4165J14P4 26 27 20 Rack and Panel 732-8053-10 A -- 732-8053-10 WA -- 32 27 EN4165W14R2 23 27 EN4165W14R4 32 27 DMC-M 22-07 B* DMC-M 22-10 B* EN4165A2AY221*B EN4165A2BY221*B 3.7 3.7 20 Male DMC-M 99-02 A* -- 3.6 20 Female DMC-M 99-02 B* -- 4.4 20 Male DMC-M 99-03 A* -- 2.5 20 Female DMC-M 99-03 B* -- 3.35 20 4-Module Plugs 2-Module Receptacles Standard and Short Standard and Short DMC-M 99-04 A* -- 2.9 20 DMC-M 99-04 B* -- 3.4 20 Type Male 2226454-1 / DMC-M 16-02 A* -- 2.5 20 2226455-1 / DMC-M 16-02 B* -- 3.4 20 Optical and Hybrid Modules Male 458235 -- 5.5 21 Female 458238 -- 8.9 21 Male 459736-x -- 4.3 21 Female 459739-x -- 5.3 21 Hermaphroditic DMC-M01-MC6N -- 12.5 21 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 34 EN4165F14R2 732-8054-14 WA 732-8054-10 A EN4165F14R4 732-8054-10 WA Non-Shielded Cable Clamps Male Female 732-8054-14 A 4-Module Receptacles Female 16-02 MC6 EN4165F14P2 DMC-M 01-08 A*-GQW High-Speed Modules T47 Hybrid Page Male Female MC5 Mass, Max. (g) Female 20-22 (10 Shunts 2 Ways) 99-04 EN Part No. 2-Module Plugs DMC-M 01-08 A*-GQ Female 99-03 Olive Drab Cadmium Finish TE Part No. EN Part No. Male 20-22 (3 Shunts 4 Ways and 4 Shunts 2 Ways) 99-02 Nickel Finish TE Part No. Female Shunt Modules 20-22 (5 Shunts 4 Ways) Type Nickel Finish Olive Drab Cadmium Finish TE Part No. EN Part No. TE Part No. EN Part No. Mass, Max. (g) Page 4-Module Shells 732-8002-00 EN4165F13A4 732-8002-00 W EN4165W13A4 34 29 2-Module Shells 732-8002-01 EN4165F13A2 732-8002-01 W EN4165W13A2 22 29 Mass, Max. (g) Page Chimneys for Shielded Accessories Type Nickel Finish TE Part No. Olive Drab Cadmium Finish EN Part No. TE Part No. EN Part No. Round 732-8052-11 A EN4165F15 732-8052-11 WA EN4165W15 1.5 30 Double Oval 732-8052-12 A EN4165F16 732-8052-12 WA EN4165W16 3.5 30 30 Blank 732-8052-13 A EN4165F17 732-8052-13 WA EN4165W17 2 Anti-Rotation Round 732-8052-18 A -- 732-8052-18 WA -- 1.55 31 Anti-Rotation Round/Tie Wrap 732-8052-19 A EN4165F15A 732-8052-19 WA EN4165W15A 1.7 30 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 35 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors CONTACTS CONTACTS ELECTRICAL CONTACTS Color Coding Pin: AS39029/58 Socket: AS39029/57 1 2 3 1 2 3 2 1 2 1 Inspection hole Size 24/24 23/22 22/22 22/20 20/20 20/18 16/16 16/14 12/12 12/10 08 (Power) 08 (Power) Microcoax 08 (Coax) 08 22 (Shunt) TOOLING Color Coding Pin and Socket: EN3155 Inspection hole Part No. Color Bands Type 724-0001-24 Pin 724-0003-24 Socket -- 724-0001-20 Pin Orange-Blue-Orange Socket Orange-Green-Purple 724-1063-20 Pin 724-1064-20 Socket 724-0001-16 Pin Orange-Blue-Yellow 724-0003-16 Socket Orange-Green-Gray 724-1063-16 Pin 724-1064-16 Socket 724-0001-12 Pin Orange-Blue-Green 724-0003-12 Socket Orange-Green-White 724-1063-12 Pin -- -- -- 724-1064-12 Socket 724-0001-08 Pin 724-0003-08 Socket 182-0001-08 Pin 182-0003-08 Socket 724-0004-16 Pin Yellow-Red-Yellow 724-0005-16 Socket Yellow-Orange-Red 182-0048-08 Pin Socket 724-1272-22 Socket 605837-22 0.15 - 0.4 182-4043-23 182-4042-23 057-0463-12 M22520/2-01 057-0467-32 057-0515-32 M22520/2-09 M22520/2-06 M81969/14-01 26-22 0.15 - 0.40 724-0001-22 724-0003-22 057-0463-12 M22520/2-01 057-0467-32 057-0515-32 M22520/2-09 M22520/2-06 M81969/14-01 Red-Green 24-20 0.25 - 0.60 182-0860-22 182-0862-22 057-0463-12 M22520/2-01 057-0467-32 057-0515-32 M22520/2-09 M22520/2-06 M81969/14-01 Red-Red 24-20 0.25 - 0.60 724-0001-20 724-0003-20 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M81969/14-10 Brown-Red 24-18 0.25 - 1.00 724-1063-20 724-1064-20 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 M81969/14-10 Blue-Blue 20-16 0.60 - 1.20 724-0001-16 724-0003-16 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M81969/14-03 White-Blue 20-14 0.60 - 2.00 724-1063-16 724-1064-16 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 M81969/14-03 Yellow-Yellow 14-12 2.00 - 3.00 724-0001-12 724-0003-12 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M81969/14-04 White-Yellow 12-10 3.00 - 5.00 724-1063-12 724-1064-12 057-0461-11 M22520/1-01 056-0466-21 M25520/1-04 -- 5.30 - 8.98 724-0001-08 724-0003-08 057-0064-05 A N/A 057-0065-05 A N/A 114-008 or M81969/14-06 182-0001-08 182-0003-08 057-0064-05 A N/A 057-0065-05 A N/A 114-008 or M81969/14-06 724-0004-16 724-0005-16 057-0463-12 (Center Contact) 057-0509-14 (Outer Contact) N/A 057-0539-32 (Center Contact) 057-0511-34 (Outer Contact) N/A M15570-16 Green-Green 724-0003-20 182-0044-08 -- 26-22 Orange-Green-Yellow Pin 057-1030-02 057-1030-01 Green-Purple Socket Socket M22520/2-01 -- 724-0003-22 182-0125-08 057-0463-12 0.15 - 0.25 Orange-Blue-Black 182-0126-08 724-0001-24 724-0003-24 26-24 Pin Pin Insertion/Extraction Tool -- 724-0001-22 Socket Mil Part No. -- Pin 182-0862-22 Part No. mm2 Socket Positioner Mil Part No. AWG 182-4043-23 Crimp Tool Part No. EN3155 182-4042-23 182-0860-22 Wire Range AS39029 -- -- 08 -- -- 08 0.057 - 0.158 Part No. -- KX 22 -- -- ALPEN A 26 DT 182-0125-08 182-0126-08 N/A N/A N/A N/A 114-008 or M81969/14-06 -- -- SMA Interface 182-0048-08 182-0044-08 N/A N/A N/A N/A 114-008 or M81969/14-06 -- -- 26-22 724-1272-22 057-0463-12 M22520/2-01 057-0515-32 M22520/2-06 M81969/14-01 0.15 - 0.40 Bold part numbers are standard contacts delivered with modules. Bold part numbers are standard contacts delivered with modules. Databus Contacts (Twisted Pair) As Per AS39029 Tooling for Databus Contacts Cable Type Single Braid Double Braid Part No. Type 182-0034-03 Pin 182-0035-03 Skt 182-0034-04 Pin Olive Drab Cadmium Skt Color Bands Brown-Red Red-Red Conductor Size, Max. 2 x 0.34 mm2 2 x 0.34 mm2 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS Braid OD, Max. 3.48 3.91 PAGE 36 Cable Type Sleeve Type Center Conductor Ferrule Single Braid Thermoplastic and Silicone TDB-CY-08 TDB-CT-HEX Mark C Double Braid Thermoplastic and Silicone TDB-CT-08 TDB-CT-08HEX Mark D AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS Insertion/Extraction Tool 114-008 or M81969/14-06 PAGE 37 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors FIBER OPTIC TERMINI FIBER OPTIC TOOL KITS AND TRAINING MC6 Termini MC6 12 SM 01 P FAMILY MC6 NUMBER OF FIBERS 12 FIBER TYPE SM Single Mode MM Multimode CABLE TYPE 01 Ruggedized Oval Aerospace Multifiber Cable, 3.95 mm x 1.60 mm max. Jacket 02 Round Multifiber Cable, O 3.96 mm max. Jacket FERRULE TYPE P Male, with Alignment Pins S Female, without Alignment Pins FIBER OPTIC TOOL KITS MC5 Termini 455335 126 01 FAMILY 455335 MC5 We offer tool kits to meet a range of needs, including emergency field terminations, workshop termination, fusion splicing, and testing and inspection. Kit can cover a generic range of connectors or can be tailored to specific products. FIBER OPTIC TRAINING Our training equips technicians with best practices for handling fiber and termination it in a range of TE connectors. Contact TE for further details. OPTICAL HOLE DIAMETER 126 126 m 127 127 m CABLE TYPE 00 900 m buffered fiber 01 2.1 mm cable OD 02 1.8 mm cable OD 03 2.5 mm cable OD 04 2.4 mm cable OD 05 1.2 mm cable OD ARINC 801 Termini for T47 Modules 459265 126 02 FAMILY 459265 ARINC 801 OPTICAL HOLE DIAMETER 126 126 m CABLE TYPE 00 900 m buffered fiber 02 1.8 mm cable OD AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 38 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 39 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors PANEL CUTOUTS CONNECTOR TOOLING Panel Cutouts for Rack and Panel Plugs TYPES 88, 89 TYPES 48, 49 84.5 0.1 [3.327 0.004] 54 0.1 [2.126 0.02] 76.7 0.1 [3.02 0.004] 46.2 0.1 [1.819 0.004] 16.7 0.1 [0.657 0.004] 11.0 0.05 [0.433 0.002] O 2.15 0.05 [0.085 0.002] 4 times O 3.2 0.05 [0.126 0.002] 2 times 33.4 [1.315] MAX. Mounting and dismounting of receptacle keying component. 057-0590-80 / EN4165TC 54.9 [2.161] MAX. 38.4 [1.512] MAX. Mounting of plug keying component Manual insertion and extraction 7.8 [0.307] MAX. Maximum Misalignment between Plug and Receptacle OZ: 2 mm (0.79 in.) OY: 0.75 mm (0.030 in.) OX: 0.75 mm (0.030 in.) Insertion tool (only for sealed module) Long version 057-0699-00 A / EN4165TS o: 1 Panel Cutouts for Receptacles TYPES 82, 83, 84, 85 TYPES 42, 43, 44, 45 80.5 0.5 [3.169 0.02] 50 0.5 [1.969 0.02] 75.3 0.1 [2.965 0.004] 44.8 0.1 [1.764 0.004] Short version 057-0699-00 B / EN4165TS Standard allen keys 15.4 0.1 [0.606 0.004] M3 or 2 times Extraction tool Long version 057-0289-00 A / EN4165TN Short version 057-0289-00 B / EN4165TN Coupling torque for panel screw: 0.2 daN.m (17.7 in. lbf) max. Coupling torque 0.1 daN.m max. Unmated Position Mated Position 38.4 [1.512] MAX. 33.4 [1.315] MAX. Contact tools Size 22: M81969/14-01 54.9 [2.161] MAX. Size 20: M81969/14-10 Size 16: M81969/14-03 Size 12: M81969/14-04 Size 08: M81969/14-06 7.8 [0.307] MAX. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS * Delivered with contacts PAGE 40 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 41 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors USER MANUAL USER MANUAL Contact Crimping Contact Insertion and Withdrawal Part Number Use a crimping tool with the appropriate pilot stop. Strip the insulation from the copper wire, with 5 mm maximum strip length. (For aluminum wire, consult TE.) Contact Size M81969/14-01 22 M81969/14-10 20 M81969/14-03 16 M81969/14-04 12 114-008 or M81969/14-06 08 Use the appropriate plastic tool. There is one tool for each contact size. CONTACT INSERTION Insert the contact into the crimping tool. Insert the wire into the contact. Insert the wire into the slot of the colored end of tool. Pull the wire until the contact butts against the tool. Insert the contact in the module cavity. Push the contact fully home. Then remove the tool and lightly pull back on the wire to make sure that the contact is fully seated. CONTACT WITHDRAWAL Tighten the crimping tool fully. The handles will not release until the tool is fully bottomed. Remove and inspect the completed termination. The contact must have 8 markings, and the wire must be seen in the contact side hole. For extraction, insert the wire in the slot of the white end of the tool. Slide the tool into the cavity and push it in until butts against the contact shoulder. For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 42 Press the wire between the fingers and the tool. Then pull the overall wire and tool back. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 43 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors USER MANUAL USER MANUAL Module Insertion and Extraction Mounting the Receptacle Keying Component MODULE INSERTION The module must be inserted from the rear side of the housing. The module polarization key must be visible from the marked side of the housing. MODULE EXTRACTION For extraction use the tool part number 057-0289-00 A or B. Note the tool's different orientation depending on the A, B, C or D cavities. Manually push the module into the cavity until the module's rear should butt against the shell. For sealed modules, use the insertion tool part number 057-0699-00 A or B. Check that the module is properly seated either by pulling back the wires or by pushing the module from the front of the housing. Slide the tool around the cable. Then push the tool inside the cavity until the tool butts against the shell. Press the cable between the tool and the fingers and pull back. If the module is not wired, use the same tool, but push the module from the front of the housing. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 44 The receptacle keying component must be inserted from the rear side of the receptacle housing. The component can be rotated in 60 increments. Orientation is indicated by the largest keyway. Insert the nut from the front of the receptacle housing. For mounting and dismounting, use the tool 057-0590-80. Tighten the nut with the tool, by applying a 0.15 0.02 daN.m (13.3 6.1 in. lbf.) coupling torque. Mounting the Plug Keying Component Use the plug keying component corresponding to the receptacle keying component (same color code). Insert the plug keying component in the front side of the plug housing. Make sure that it has the same orientation as the receptacle key. Then seat the plug keying component manually by pushing it fully into the cavity. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 45 DEUTSCH DMC-M Series Connectors Multicavity EN4165 Connectors DEUTSCH DMC-M Series Multicavity EN4165 Connectors USER MANUAL USER MANUAL Free Plug/Receptacle Coupling Shielded Accessories Assembly Use the tool part number 057-0592-80 or a standard allen key and apply a 0.1 0.03 daN.m (8.8 2.6 in. lbf.) coupling torque. Choose the appropriate plug or receptacle accessory. Insert the accessory in the housing. Make sure that the marking of the accessory is in front of the respective housing's cavities. Insert the chimneys in their cavities. Mounting Shielded Braid on Chimney Fit the accessory cover, and tighten the overall screws by applying a 0.05 +0.02 daN.m (4.4 +1.7 in. lbf.) coupling torque with a standard allen key. Slide the chimney and the shielded braid around the cable. Slide the shielded braid and the 3 mm band strap ring over the chimney. Use the tool 05 7-0450-00 to tighten the ring around the shielded braid over the chimney. Insert the module in the housing. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 46 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS PAGE 47 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. 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While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. (c) 2019TE Connectivity Ltd. family of companiesAll Rights Reserved. 1-1773886-607/19 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS