MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE A B R W U Q 12 3 4 U 5678 13 15 17 19 9 11 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M W W U V X AG K J J 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. F O 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U AB AD X P D Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T G H U FO V UPI OUT V CC V UPC UP FO IN SI OUT V CC GND GND V VPC VP V FO V VPI IN FO SI OUT V CC GND GND V WPC WP W FO V WPI AC FO IN GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC TEMP SI GND GND OUT V CC V NI V NC WN IN FO SI GND GND FO NC L AF V SI N Features: u Complete Output Power Circuit u Gate Drive Circuit NC N W V U u Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.330.04 110.01.0 S 0.67 17.0 B 3.740.02 95.00.5 T 0.52 13.2 C 3.500.04 89.01.0 U 0.39 10.0 D 3.27 83.0 V 0.27 7.0 E 2.910.02 74.00.5 W 0.30 7.5 F 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 M5 J 1.02 26.0 AA Metric M5 K 0.94 24.0 AB 0.127 3.22 22.0 +1.5/-0.0 AC 0.10 2.6 20.0 AD 0.08 2.0 L M 0.87 +0.06/-0 0.79 N 0.76 19.4 AE 0.07 1.8 P 0.75 19.0 AF 0.06 1.6 Q 0.708 17.98 AG 0.020.01 0.50.3 R 0.670 17.02 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75CSA120 is a 1200V, 75 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 75 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 1.47 ~ 1.96 N*m Mounting Torque, M5 Main Terminal Screws -- 1.47 ~ 1.96 N*m Module Weight (Typical) -- 550 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 800 Volts Viso 2500 Vrms Supply Voltage (Applied between VUP1-VUPC , VVP1 -VVPC, VWP1-VWPC, VN1 -VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, U N * VN * WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between UFO-VUPC , VFO-V VPC, WFO-V WPC, FO-VNC) VFO 20 Volts Fault Output Current (Sink Current of UFO, VFO, WFO and FO Terminal) I FO 20 mA VCES 1200 Volts IC 75 Amperes Peak Collector Current, (TC = 25C) I CP 150 Amperes Supply Voltage (Applied between P - N) VCC 900 Volts VCC(surge) 1000 Volts PC 500 Watts Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Control Sector IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Supply Voltage, Surge (Applied between P - N) Collector Dissipation Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC 105 170 -- Amperes SC -20C T 125C, VD = 15V -20C T 125C, VD = 15V -- 250 -- Amperes t off(OC) VD = 15V -- 10 -- s OT Trip Level 111 118 125 C OTr Reset Level -- 100 -- C UV Trip Level 11.5 12.0 12.5 Volts UVr Reset Level -- 12.5 -- Volts Applied between VUP1-VUPC , 13.5 15 16.5 Volts Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage VD VVP1 -VVPC, VWP1-VWPC, VN1 -VNC Circuit Current ID VD = 15V, VCIN = 15V, VN1-V NC -- 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) UP-VUPC, VP-VVPC, WP-VWPC , UN * VN * WN -VNC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms Minimum Fault Output Pulse Width Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA Diode Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 0V -- 2.5 3.5 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 15V, I C = 75A -- 2.5 3.5 Volts VD = 15V, VCIN = 15V, I C = 75A, -- 2.2 3.2 Volts 0.5 1.0 2.5 s Tj = 125C Inductive Load Switching Times t on trr VD = 15V, VCIN = 0 15V -- 0.15 0.3 s t C(on) VCC = 600V, IC = 75A -- 0.4 1.0 s t off Tj = 125C -- 2.5 3.5 s -- 0.7 1.2 s Min. Typ. Max. Units t C(off) Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.25 C/Watt Rth(j-c)F Each FWDi -- -- 0.51 C/Watt R th(c-f) Case to Fin Per Module, -- -- 0.027 C/Watt Value Units Contact Thermal Resistance Condition Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between V UP1-VUPC, 15 1.5 Volts VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP-VUPC, VP-VVPC, W P-VWPC, 4.0 ~ VD Volts UN * VN * W N-VNC PWM nput Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t dead Input Signal 3.0 s Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 150 3.0 3 2 1 0 2.5 2.0 1.5 1.0 IC = 75A VCIN = 0V Tj = 25oC Tj = 125oC 0.5 0 0 50 100 150 150 150 13 75 50 25 12 14 16 18 20 0 1 2 3 5 4 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 toff 100 ton 10-1 100 101 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 100 102 REVERSE RECOVERY TIME, trr, (s) SWITCHING TIMES, tc(on), tc(off), (s) Tj = 25oC Tj = 125oC 102 VCC = 600V VD = 15V VCC = 600V VD = 15V Inductive Load 101 Inductive Load Tj = 25oC Tj = 125oC trr 10-1 10-2 100 102 Irr 101 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISITCS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 140 102 101 140 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC OVER CURRENT TRIP LEVEL % (NORMALIZED) SWITCHING TIMES, ton, toff, (s) VD = 17V COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 15 100 0 0 101 100 0.4 VCIN = 0V 125 120 100 80 60 0 0.8 1.2 1.6 2.0 2.4 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.8 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) VD = 15V 120 100 80 60 0 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM75CSA120 FLAT-BASE TYPE INSULATED PACKAGE VD = 15V UVt UVr 14 120 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 140 100 80 13 12 11 60 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 o -50 0 50 100 o JUNCTION TEMPERATURE, Tj, ( C) JUNCTION TEMPERATURE, Tj, ( C) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.25oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.51oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000