Factory control or automation apparatus
Test and measurement instrument
Laser related machine
Aging facility
Digital broadcasting
Constant current source
Redundant system
Model Encoding / Order Information
Description
Universal AC input /Full range
Built-in active PFC function
High efficiency up to 94.5%
Forced air cooling by built-in DC fan
Output voltage and constant current level programmable
Active current sharing up to 16000W (4+1)
Protections: Short circuit / Overload / Over voltage /
Over temperature
Optional conformal coating
Optional PMBus or CANBus protocol
5 years warranty
Features Applications
3200W Power Supply with Single Output DPU-3200 series
Output wattage
Output voltage(24V/48V)
24DPU - -3200
File Name:DPU-3200-SPEC 2019-07-29
4.21
Dimension
L
325.8
12.8
W
107
H
41 (1U)
(1U)
mm
inch1.61
*
*
*
*
*
*
DPU-3200 is a 3.2KW single output enclosed type AC/DC power supply with 1U low profile and a high
power density up to 37W/inch . This series operates for 90~264VAC input voltage and offers the models
3
with the DC output mostly demanded by the industry. Each model is cooled by the thermostatically
controlled fan. Moreover, DPU-3200 provides vast design flexibility by equipping various built-in functions
such as output programming, active current sharing, remote ON-OFF control, auxiliary power, and etc.
Type Communication Protocol
PM
CAN
Blank None
PMBus protocol
CANBus protocol
Note
By request
By request
In Stock
UL62368-1 TPTC004 IEC62368-1EN62368-1
Bauar
Sicherheit
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www.
ID 2000000000
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Series name
Communication protocol option
SPECIFICATION
3200W Power Supply with Single Output DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
DPU-3200-24 DPU-3200-48
MODEL
DC VOLTAGE
RATED CURRENT
CURRENT RANGE
RATED POWER
OUTPUT VOLTAGE ADJ. RANGE
LINE REGULATION
LOAD REGULATION
SETUP, RISE TIME
HOLD UP TIME (Typ.)
VOLTAGE RANGE Note.5
FREQUENCY RANGE
POWER FACTOR (Typ.)
EFFICIENCY (Typ.) Note.6
INPUT
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
AC CURRENT (Typ.) Note.5
24V 48V
133A 67A
0 ~ 133A 0 ~ 67A
3192W 3216W
300mVp-p
23.5 ~ 30V
480mVp-p
47.5 ~ 58.8V
±1.0% ±1.0%
±0.5%
±0.5%
1500ms, 60ms/230VAC at full load
16ms / 230VAC at 75% load 9ms / 230VAC at full load
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
0.97/230VAC at full load
93.5%
COLD START 55A/230VAC
17A/230VAC
<2mA / 230VAC
±0.5%
±0.5%
VOLTAGE TOLERANCE
Note.4
94.5%
OVER TEMPERATURE
OVERLOAD
OVER VOLTAGE
105 ~ 115% rated output power
Protection type : Constant current limiting, shut down O/P voltage 5 sec. after O/P voltage is down low, re-power on to recover
31.5 ~ 37.5V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
63 ~ 75V
PROTECTION
Adjustment of output voltage is allowable to 50 ~ 125% of nominal output voltage
Please refer to the Function Manual in following pages
FUNCTION
WORKING TEMP.
WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
-30 ~ +70 (Refer to "Derating Curve")
20 ~ 90% RH non-condensing
-40 ~ +85 , 10 ~ 95% RH non-condensing
±℃ 0.03%/ (0 ~ 50 )
ENVIRONMENT
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS
WITHSTAND VOLTAGE
UL62368-1, TUV EN62368-1, EAC TP TC 004 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCE
MTBF
DIMENSION
PACKING
OTHERS
168K hrs min. Telcordia SR-332 (Bellcore) ; 44.9K hrs min. MIL-HDBK-217F (25 )
325.8*107*41mm (L*W*H)
SAFETY &
EMC
(Note 9)
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
2.76Kg;4pcs/12Kg/0.81CUFT
NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Under variable load application or parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal
ripple level once the output load is more than 5%.
4. Tolerance : includes set up tolerance, line regulation and load regulation.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. The efficiency is measured at 75% load.
7. If use PV signal to adjust Vo, under certain operating conditions, ripple noise of Vo might slightly go over rating defined in this specification.
8. When 2 or more PSUs are in parallel connection, long cable(s) used for parallel connection might generate higher noise to communication signal. Thus, we
suggest using proper filtering part(s) to avoid interference on communication .
9. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a mm* mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives.600 900 For guidance on how to
perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
10. The ambient temperature derating of 3.5 /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft).℃℃
Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual in following pages
OUTPUT VOLTAGE PROGRAMMABLE(PV)
CONSTANT CURRENT LEVEL PROGRAMMABLE(PC)
EMC IMMUNITY
EMC EMISSION
Parameter
Parameter
ESD
Radiated
EFT / Burst
Surge
Conducted
Magnetic Field
Voltage Dips and Interruptions
Conducted
Radiated
Harmonic Current
Voltage Flicker
EN55024 , EN61204-3, EN61000-6-2
Standard
Standard
EN55032 (CISPR32) / EN55011 (CISPR11)
EN55032 (CISPR32) / EN55011 (CISPR11)
EN61000-3-2
EN61000-3-3
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-6-2
EN61000-4-6
EN61000-4-8
EN61000-4-11
Test Level / Note
Test Level / Note
Level 3, 8KV air ; Level 2, 4KV contact
Level 3
Level 3
2KV/Line-Line 4KV/Line-Earth
Level 3
Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
>95% interruptions 250 periods
Class B
Class A
-----
-----
ALARM SIGNAL
AUXILIARY POWER
Isolated TTL signal output for T-Alarm and DC-OK. Please refer to the Function Manual in following pages
5V @ 0.3A, tolerance 10%, ripple 150mVp-p, 12V @ 0.8A, tolerance 10%, ripple 450mVp-p±±
REMOTE SENSE
REMOTE ON OFF CONTROL-
Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual in following pages
By electrical signal or dry contact Power ON: Function Manualshort Power OFF:open. Please refer to the in following pages
RIPPLE & NOISE (max.)
Note.2,3
AMBIENT TEMPERATURE ( )
LOAD (%)
230VAC
Input only
-30 -25 0-10 15 30 50 60 70
20
40
60
50
80
100
LOAD (%)
INPUT VOLTAGE (VAC) 60Hz
90 100 115 180 264
80
90
100
70
60
50
40
30
3200W Power Supply with Single Output DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
MODEL
INPUT
3192W
1596W
3216W
1608W
133A
66.5A
67A
33.5A
180~264VAC
90VAC
24V 48V
PFC fosc : 110KHz
PWM fosc : 90KHz
LIMITING
ACTIVE
CURRENT
INRUSH
I/P RECTIFIERS
&
FILTER
SWITCHING
POWER
RECTIFIERS
FILTER
EMI
CIRCUIT
DETECTION
POWER
AUX
&
PFC
FILTER
&5V/0.3A
AUX. POWER
12V/0.8A
MCU
DETECTION
CIRCUIT
O.V.P.
O.T.P.
MCU
O.T.P.
DA/DB
PV/PC
DC-OK
(SDA/SCL)
(CANH/CANL)
T-Alarm
Remote ON-OFF
FAN
+V
RECTIFIERS
ORING
FET
-V
ORING FET
CONTROL
TRANSCEIVERS
DATA
ISOLATION
+S
-S
84
86
88
90
92
94
96
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
EFFICIENCY (%)
LOAD
The curve above is measured at 230VAC.
(HORIZONTAL)
BLOCK DIAGRAM
STATIC CHARACTERISTICS DERATING LOADs vs INPUT VOLTAGE
DERATING CURVE EFFICIENCY vs LOAD (48V MODEL)
For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
90 95 100 125 V
100
40
60
80
20
OUTPUT CURRENT (%)
OUTPUT VOLTAGE (%)
50
EXTERNAL VOLTAGE (DC)
The rated current should change with the Output Voltage Programming accordingly.
For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
PIN14 -V(signal)
PIN12 PV
The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
1. Voltage Drop Compensation
Sense lines should be twisted in pairs to minimize noise pick-up.
L
L
O
O
A
A
D
D
-
-
V
V
+V
+V
PIN16 -S
PIN15 +S
PIN16 -S
PIN15 +S
PIN13 +V(signal)
PIN14 -V(signal)
The Remote Sense compensates voltage drop on the load wiring up to 0.5V
1.1 Remote Sense
1.2 Local Sense
The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if
Remote Sense is not used.
3200W Rack Mountable Front End Rectifier DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
50
OUTPUT VOLTAGE(%)
EXTERNAL VOLTAGE (DC)
100
125
Vout
0.40 1 4.7 5 V
CN1
CN1
CN1
+V
+V
+V
-V
-V
-V
In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 50~125% of the nominal voltage by applying
EXTERNAL VOLTAGE.
FUNCTION MANUAL
4. Remote ON-OFF Control
5. Alarm Signal Output
The power supply can be turned ON/OFF individually or along with other units by using the "Remote ON-OFF" function.
There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current
is 10mA.
Between Remote ON-OFF and +5V-AUX
Switch Short
Switch Open
Power Supply Status
ON
OFF
switch
PIN4 Remote ON-OFF
PIN6 T-ALARM
PIN2 GND-AUX
Application
Circuit
PIN3 +5V-AUX
PIN5 DC OK
3. Constant Current Level Programming (or, PC / remote current programming / dynamic current trim)
Iout
V
0.4 1 4.7 5
20
100
EXTERNAL VOLTAGE (VDC)
OUTPUT CURRENT (%)
Non-Linear
110
The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
If setting output current to a much lower level, as output status turns to constant current
mode, it might cause higher current ripple under such condition.
EXTERNAL VOLTAGE (DC)
PIN14 -V(signal)
PIN11 PC
For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
3200W Power Supply with Single Output DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
CN1
CN1
CN1
+V
+V
+V
-V
-V
-V
6.Current Sharing with Remote Sense
DPU-3200 has the built-in active current sharing function and can be connected in parallel, up to 5 units, to provide higher output power as exhibited below :
The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
Difference of output voltages among parallel units should be less than 0.2V.
The total output current must not exceed the value determined by the following equation:
the current shared among units may not be balanced.
×When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit)
Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%.
CN500/SW1 Function pin connection
-V(signal)DA,DB and are connected mutually in parallel.
For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
(V : CN500 connected ; X : CN500 not connected.)
Parallel
CN500 CN500 CN500 CN500 CN500SW1 SW1 SW1 SW1 SW1
PSU1 PSU2 PSU3 PSU4 PSU5
1 unit X
OFF
OFF
OFF
OFF
OFF OFF
ON
ON
ON
ON
ON
ONV
VV
V
V
ON
V
V
ON
ON
V
V
V
VV
V
V
2 unit
3 unit
4 unit
5 unit
Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9××
DA DA DA DA DADB DB DB DB DB
DPU-3200 DPU-3200 DPU-3200 DPU-3200 DPU-3200
+V
If the lines of CN500 are too long, they should
be twisted in pairs to avoid the noise.
-V
LOAD
PSU2 CN500 PSU3 CN500 PSU4 CN500
PSU5 CN500
PSU1 CN500
Fig 5.1
555553333311111
TB1 TB1 TB1 TB1 TB1
-V -V -V -V -V
+V +V +V +V +V
DA DA DA DA DADB DB DB DB DB-V(signal) -V(signal) -V(signal) -V(signal) -V(signal)
-V(signal) -V(signal) -V(signal) -V(signal) -V(signal)
PSU1 PSU2 PSU3 PSU4 PSU5
444446666622222
3200W Power Supply with Single Output DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
Twisted wires
3200W Power Supply with Single Output DPU-3200 series
Mounting Instruction
Hole No. Recommended Screw Size MAX. Penetration Depth LRecommended mounting torque
1
2
M3 6mm
M4 7mm
4Remote
ON-OFF
2
7,8,9
GND-AUX
NC
A0,A1,A2
Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
For standard model: Retain for future use.
For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1)
Pin No.
5
6
3
1
Function
DC-OK
T-ALARM
+5V-AUX
+12V-AUX
Description
High (4.5 ~ 5.5V) : When the Vout 80% 5%.≦±
Low (-0.1 ~ 0.5V) : When Vout 80% 5%.≧±
The maximum sourcing current is 10mAand only for output. (Note.2)
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2).
Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2).
The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF
The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF”.
12
11
10
PV
PC
NC
Connection for output voltage . (Note.1)programming
15 +S Positive sensing for remote sense.
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails.
Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when Fan works normally.
The maximum sourcing current is 10mAand only for output(Note.2)
Connection for constant current level programming. (Note.1)
Retain for future use.
1
2
15
16
Control Pin No. Assignment( ) : HRS DF11-16DP-2DS or equivalentCN1
Mating Housing
Terminal
HRS DF11-16DS or equivalent
HRS DF11-**SC or equivalent
6~8Kgf-cm
7~1 Kgf-cm0
16 -S Negative sensing for remote sense.
13
14
+V (Signal)
-V (Signal)
Positive output voltage signal.
Negative output voltage signal.
It is for local sense; it cannot be connected directly to the load.
It is for local sense and certain function reference; it cannot be connected directly to the load.
The unit can turn the output ON/OFF by electrical signal or dry contact between and . (Note.2)Remote ON/OFF +5V-AUX
Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
Mounting Screw
Mounting Surface Chassis of RSP-1600
Case No.256 Unit:mm
87
21
LED
SVR
SW1
I/P
-V
+V
2
28
38
(TOP View)
12 max.
6.25 276
325.8
16 241.5
(Bottom View)
3-M3 L=4
53.5
46
6.9
97.9
10
9
15
16
1
2
1
2
3
CN1 CN500
22.8
41
2-M4 L=5
ψ6.5
13
22
1
1
1
30
21
6.25 276
22.8
2-M4 L=5
21.6
29.6
107
Air flow
direction
2 2
Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.
MECHANICAL SPECIFICATION
File Name:DPU-3200-SPEC 2019-07-29
LED Status Indicators
AC Input Terminal Pin No. Assignment
Pin No.
1123
3
2
Assignment Diagram Maximum mounting torque
8Kgf-cm
AC/N
AC/L
FG
Pin No.
Pin No.
1, 2
1, 2
5, 6
3, 4
Function
Function
DA
Terminal
resistance
-V (Signal)
DB
Description
Description
Differential digital signal for parallel control.
SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.
Differential digital signal for parallel control.
Control Pin No. Assignment.(SW1)
2
1
8
7
Control Pin No. Assignment( ) : HRS DF11-8DP-2DS or equivalentCN500
Mating Housing
Terminal
HRS DF11-8DS or equivalent
HRS DF11-**SC or equivalent
Negative output voltage signal.
It is for local sense and certain function reference; it cannot be connected directly to the load.
Please refer to : http://www.meanwell.com/manual.html
7
8
NC
NC
SDA
SCL
CANH
CANL
For standard model: None.
For standard model: None.
For PMBus model: Serial Data used in the PMBus interface. (Note)
For PMBus model: Serial Clock used in the PMBus interface. (Note)
For CANBus model: Data line used in CANBus interface. (Note)
For CANBus model: Data line used in CANBus interface. (Note)
Note: Isolated signal, referenced to GND-AUX.
3200W Power Supply with Single Output DPU-3200 series
File Name:DPU-3200-SPEC 2019-07-29
INSTALLATION MANUAL
LED
Green
Red
Red (Flashing)
The power supply functions normally.
Description
The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises.
The LED will flash with the red light when the internal temperature reaches 60 ; under this condition, the unit still operates normally
without entering OTP. In the meantime, an alarm signal will be sent out through the PMBus interface.)(