3200W Power Supply with Single Output DPU-3200 series Dimension L * W * H 325.8 * 107 * 41 (1U) 12.8 * 4.21 * 1.61 (1U) mm inch Bauar t gepruft Sicherheit egel ma ge o s od be wac g www. tuv.com ID 2000000000 UL62368-1 EN62368-1 TPTC004 IEC62368-1 Features Universal AC input / Full range Built-in active PFC function High efficiency up to 94.5% Forced air cooling by built-in DC fan Output voltage and constant current level programmable Active current sharing up to 16000W (4+1) Protections: Short circuit / Overload / Over voltage / Applications Factory control or automation apparatus Test and measurement instrument Laser related machine Aging facility Digital broadcasting Constant current source Redundant system Over temperature Optional conformal coating Optional PMBus or CANBus protocol 5 years warranty Description DPU-3200 is a 3.2KW single output enclosed type AC/DC power supply with 1U low profile and a high power density up to 37W/inch 3 . This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded by the industry. Each model is cooled by the thermostatically controlled fan. Moreover, DPU-3200 provides vast design flexibility by equipping various built-in functions such as output programming, active current sharing, remote ON-OFF control, auxiliary power, and etc. Model Encoding / Order Information DPU - 3200 - 24 Communication protocol option Output voltage(24V/48V) Output wattage Series name Type Blank PM CAN Communication Protocol None PMBus protocol CANBus protocol Note In Stock By request By request File Name:DPU-3200-SPEC 2019-07-29 DPU-3200 3200W Power Supply with Single Output series SPECIFICATION MODEL OUTPUT DPU-3200-24 DPU-3200-48 DC VOLTAGE 24V 48V RATED CURRENT 133A 67A CURRENT RANGE 0 ~ 133A 0 ~ 67A RATED POWER 3192W 3216W RIPPLE & NOISE (max.) Note.2,3 300mVp-p 23.5 ~ 30V VOLTAGE ADJ. RANGE 480mVp-p 47.5 ~ 58.8V 1.0% VOLTAGE TOLERANCE Note.4 1.0% LINE REGULATION 0.5% 0.5% LOAD REGULATION 0.5% 0.5% SETUP, RISE TIME 1500ms, 60ms/230VAC at full load 16ms / 230VAC at 75% load HOLD UP TIME (Typ.) VOLTAGE RANGE Note.5 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) EFFICIENCY (Typ.) INPUT 9ms / 230VAC at full load 127 ~ 370VDC 0.97/230VAC at full load 94.5% Note.6 93.5% Note.5 17A/230VAC AC CURRENT (Typ.) INRUSH CURRENT (Typ.) COLD START 55A/230VAC LEAKAGE CURRENT <2mA / 230VAC 105 ~ 115% rated output power OVERLOAD PROTECTION OVER VOLTAGE OVER TEMPERATURE Protection type : Constant current limiting, shut down O/P voltage 5 sec. after O/P voltage is down low, re-power on to recover 31.5 ~ 37.5V 63 ~ 75V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down Adjustment of output voltage is allowable to 50 ~ 125% of nominal output voltage OUTPUT VOLTAGE PROGRAMMABLE(PV) Please refer to the Function Manual in following pages CONSTANT CURRENT LEVEL PROGRAMMABLE(PC) Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual in following pages FUNCTION REMOTE ON-OFF CONTROL By electrical signal or dry contact REMOTE SENSE Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual in following pages AUXILIARY POWER ALARM SIGNAL 5V @ 0.3A, tolerance 10%, ripple 150mVp-p, 12V @ 0.8A, tolerance 10%, ripple 450mVp-p WORKING TEMP. -30 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE Power ON:short Power OFF:open. Please refer to the Function Manual in following pages Isolated TTL signal output for T-Alarm and DC-OK. Please refer to the Function Manual in following pages 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing 0.03%/ (0 ~ 50) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL62368-1, TUV EN62368-1, EAC TP TC 004 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note EN55032 (CISPR32) / EN55011 (CISPR11) Class B Conducted Radiated EN55032 (CISPR32) / EN55011 (CISPR11) Class A Harmonic Current EN61000-3-2 ----- SAFETY & Voltage Flicker EN61000-3-3 ----- EMC EN55024 , EN61204-3, EN61000-6-2 (Note 9) Parameter Standard Test Level / Note ESD EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated EN61000-4-3 Level 3 EFT / Burst EN61000-4-4 Level 3 Surge EN61000-6-2 2KV/Line-Line 4KV/Line-Earth Conducted EN61000-4-6 Level 3 Magnetic Field EN61000-4-8 Level 4 Voltage Dips and Interruptions EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods EMC EMISSION EMC IMMUNITY OTHERS MTBF 168K hrs min. DIMENSION 325.8*107*41mm (L*W*H) 2.76Kg;4pcs/12Kg/0.81CUFT PACKING NOTE Telcordia SR-332 (Bellcore) ; 44.9K hrs min. MIL-HDBK-217F (25) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Under variable load application or parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. 4. Tolerance : includes set up tolerance, line regulation and load regulation. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. The efficiency is measured at 75% load. 7. If use PV signal to adjust Vo, under certain operating conditions, ripple noise of Vo might slightly go over rating defined in this specification. 8. When 2 or more PSUs are in parallel connection, long cable(s) used for parallel connection might generate higher noise to communication signal. Thus, we suggest using proper filtering part(s) to avoid interference on communication . 9. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 10. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). File Name:DPU-3200-SPEC 2019-07-29 DPU-3200 3200W Power Supply with Single Output series BLOCK DIAGRAM PFC fosc : 110KHz PWM fosc : 90KHz +S ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIERS & PFC ORING FET RECTIFIERS & FILTER POWER SWITCHING -S DETECTION CIRCUIT ORING FET CONTROL O.V.P. DETECTION CIRCUIT MCU PV/PC O.T.P. TRANSCEIVERS MCU O.T.P. RECTIFIERS & FILTER STATIC CHARACTERISTICS AUX. POWER 5V/0.3A 12V/0.8A DA/DB T-Alarm DC-OK (SDA/SCL) (CANH/CANL) Remote ON-OFF DERATING LOADs vs INPUT VOLTAGE 100 INPUT 90 MODEL 180~264VAC 80 70 LOAD (%) DATA ISOLATION FAN AUX POWER +V -V 90VAC 60 24V 48V 3192W 3216W 133A 67A 1596W 1608W 66.5A 33.5A 50 40 30 90 100 115 180 264 INPUT VOLTAGE (VAC) 60Hz DERATING CURVE EFFICIENCY vs LOAD (48V MODEL) 96 94 EFFICIENCY (%) 100 80 230VAC Input only LOAD (%) 60 50 40 92 90 88 86 20 84 -30 -25 -10 0 15 30 50 AMBIENT TEMPERATURE () 60 70 (HORIZONTAL) 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD The curve above is measured at 230VAC. File Name:DPU-3200-SPEC 2019-07-29 DPU-3200 3200W Rack Mountable Front End Rectifier series FUNCTION MANUAL 1. Voltage Drop Compensation 1.1 Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.5V +V PIN15 +S LOAD PIN16 -S -V CN1 -V +V Sense lines should be twisted in pairs to minimize noise pick-up. The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal. 1.2 Local Sense The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used. +V PIN13 +V(signal) PIN15 +S -V CN1 LOAD -V PIN14 -V(signal) PIN16 -S +V 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 50~125% of the nominal voltage by applying EXTERNAL VOLTAGE. PIN12 PV -V CN1 +V PIN14 -V(signal) EXTERNAL VOLTAGE (DC) For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. Vout 100 OUTPUT CURRENT (%) OUTPUT VOLTAGE(%) 125 100 50 80 60 40 20 50 0 0.4 1 4.7 EXTERNAL VOLTAGE (DC) 5 V 90 95 100 125 V OUTPUT VOLTAGE (%) The rated current should change with the Output Voltage Programming accordingly. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. File Name:DPU-3200-SPEC 2019-07-29 DPU-3200 3200W Power Supply with Single Output series 3. Constant Current Level Programming (or, PC / remote current programming / dynamic current trim) The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE. Iout PIN11 PC -V CN1 +V OUTPUT CURRENT (%) 110 PIN14 -V(signal) EXTERNAL VOLTAGE (DC) 100 Non-Linear 20 For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. If setting output current to a much lower level, as output status turns to constant current mode, it might cause higher current ripple under such condition. 0.4 1 4.7 5 V EXTERNAL VOLTAGE (VDC) 4. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units by using the "Remote ON-OFF" function. PIN3 +5V-AUX switch PIN4 Remote ON-OFF -V CN1 Between Remote ON-OFF and +5V-AUX Power Supply Status Switch Short ON Switch Open OFF +V 5. Alarm Signal Output There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA. PIN5 DC OK PIN6 T-ALARM -V CN1 +V Application Circuit PIN2 GND-AUX File Name:DPU-3200-SPEC 2019-07-29 DPU-3200 3200W Power Supply with Single Output series 6.Current Sharing with Remote Sense DPU-3200 has the built-in active current sharing function and can be connected in parallel, up to 5 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)x(Number of unit)x0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)x(Number of unit) the current shared among units may not be balanced. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. CN500/SW1 Function pin connection PSU1 PSU2 PSU3 PSU4 PSU5 SW1 ON OFF V ON CN500 SW1 CN500 ON 2 unit V ON V ON CN500 SW1 X SW1 CN500 1 unit Parallel 3 unit V ON V OFF V 4 unit V ON V OFF V 5 unit V ON V OFF V OFF CN500 SW1 V OFF V ON (V : CN500 connected ; X : CN500 not connected.) DPU-3200 PSU1 DPU-3200 PSU2 -V DPU-3200 PSU3 -V -V TB1 +V DPU-3200 PSU4 -V TB1 +V DPU-3200 PSU5 -V TB1 +V TB1 +V TB1 +V +V -V LOAD Twisted wires Fig 5.1 4 2 4 2 4 2 4 2 4 2 -V(signal) 6 DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA -V(signal) DB DA 3 1 3 1 3 1 3 1 3 1 5 6 5 6 5 6 5 6 5 PSU5 CN500 PSU1 CN500 PSU2 CN500 PSU3 CN500 PSU4 CN500 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. DA,DB and -V(signal) are connected mutually in parallel. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. File Name:DPU-3200-SPEC 2019-07-29 3200W Power Supply with Single Output DPU-3200 series MECHANICAL SPECIFICATION Case No.256 Unit:mm 276 22.8 29.6 21.6 30 6.25 2-M4 L=5 21 2 2 28 2 -V 1 CN1 15 16 (TOP View) 2 8 SVR 1 LED SW1 7 CN500 Air flow direction +V 107 2 38 10 1 2 3 9 I/P 2 2 6. 22.8 13 41 5 2-M4 L=5 12 max. 6.25 276 325.8 1 1 97.9 (Bottom View) 53.5 3-M3 L=4 6.9 1 16 241.5 46 Mounting Instruction Mounting Surface Hole No. Recommended Screw Size M3 1 2 M4 MAX. Penetration Depth L 6mm 7mm Chassis of RSP-1600 Recommended mounting torque 6~8Kgf-cm 7~10Kgf-cm Mounting Screw Control Pin No. Assignment( CN1 ) : HRS DF11-16DP-2DS or equivalent 1 15 2 Mating Housing HRS DF11-16DS or equivalent Terminal HRS DF11-**SC or equivalent 16 Pin No. Function 1 +12V-AUX 2 GND-AUX 3 +5V-AUX 4 Remote ON-OFF 5 DC-OK 6 T-ALARM 7,8,9 NC A0,A1,A2 Description Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF". Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX . (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. High (4.5 ~ 5.5V) : When the Vout 80%5%. Low (-0.1 ~ 0.5V) : When Vout 80%5%. The maximum sourcing current is 10mA and only for output. (Note.2) High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when Fan works normally. The maximum sourcing current is 10mA and only for output(Note.2) For standard model: Retain for future use. 10 NC For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1) Retain for future use. 11 PC Connection for constant current level programming. (Note.1) 12 PV 13 Connection for output voltage programming . (Note.1) Positive output voltage signal. +V (Signal) It is for local sense; it cannot be connected directly to the load. Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load. Positive sensing for remote sense. 15 +S Negative sensing for remote sense. 16 -S Note1: Non-isolated signal, referenced to [-V(signal)]. Note2: Isolated signal, referenced to GND-AUX. 14 -V (Signal) File Name:DPU-3200-SPEC 2019-07-29 3200W Power Supply with Single Output DPU-3200 series LED Status Indicators LED Green Red Red (Flashing) Description The power supply functions normally. The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises. The LED will flash with the red light when the internal temperature reaches 60; under this condition, the unit still operates normally without entering OTP. ( In the meantime, an alarm signal will be sent out through the PMBus interface.) AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Assignment FG AC/N AC/L Diagram 1 2 Maximum mounting torque 3 8Kgf-cm Control Pin No. Assignment( CN500 ) : HRS DF11-8DP-2DS or equivalent 2 8 Mating Housing HRS DF11-8DS or equivalent Terminal HRS DF11-**SC or equivalent 1 7 Pin No. Function 1, 2 DA 3, 4 DB 5, 6 -V (Signal) NC For standard model: None. 7 SDA For PMBus model: Serial Data used in the PMBus interface. (Note) CANH 8 Description Differential digital signal for parallel control. Differential digital signal for parallel control. Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load. For CANBus model: Data line used in CANBus interface. (Note) NC For standard model: None. SCL For PMBus model: Serial Clock used in the PMBus interface. (Note) CANL For CANBus model: Data line used in CANBus interface. (Note) Note: Isolated signal, referenced to GND-AUX. Control Pin No. Assignment.(SW1) Pin No. Function Description 1, 2 Terminal resistance SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. INSTALLATION MANUAL Please refer to : http://www.meanwell.com/manual.html File Name:DPU-3200-SPEC 2019-07-29