Catalog 1308242 Issued 3-03 (PDF Rev. 8-07) P&B T92 series Two-Pole, 30 Amp PC Board or Panel Mount Relay File E22575 File LR15734 File E22575 (type 2,3,4,5) File No. 5386 (type 1,2,3,4) Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Contact Ratings (continued) * 30A DPST-NO and DPDT switching capabilities. * Designed to control compressor loads to 3.5 tons, 25.3 FLA, 110 LRA. * Extended life - >300,000 operations at 30A, 240VAC (DC coil). >100,000 operations at 30A, 240VAC (AC coil). * Meets requirements of UL873 and UL508 spacings. - .315" (8mm) through air, .375" (9.5mm) over surface. * Meets requirements of VDE 8mm spacing, 4kV dielectric coil-to-contacts. * Meets requirements of UL Class F construction. * UL approved for 600VAC switching (1.5HP). * Conforms to VDE 0435, 0631, and 0700. * New screw terminal version. ARI 780-86 Endurance Test (section 6.6): HVAC Definite Purpose Contactor Standard Normally Open Contacts Single Phase/Two Pole (Both poles together switching a single load) 110 LRA, 25.3 FLA, 200K operations (DC Coil) Contact Ratings @ 25C with relay properly vented. Remove tape over vent hole after soldering and cleaning. Arrangements: 2 Form A (DPST-NO) and 2 Form C (DPDT). Materials: Silver cadmium oxide and silver tin indium oxide. Max. Load Rating, Silver Cadmium Oxide Contacts: Normally Open Contacts: 40A @ 277VAC, resistive; 6K Ops. (Flange Mount); 30A @ 120/277VAC, resistive; 10A @ 600VAC, resistive; 1 HP @ 120VAC, 3 HP @ 240VAC;1.5 HP @ 480VAC, 1.5 HP @ 600VAC 110 LRA, 25.3 FLA, @ 240VAC with DC coil(1); 60 LRA, 14 FLA @ 240VAC with AC coil; 3A @ 240VAC pilot duty; 20A @ 28VDC; TV10 @ 120VAC. VDE Rating (Flange Mount): 20A @ 400VAC, 100K Ops. (30K Ops. for Form C Models). VDE Rating (PC Mount): 30A @ 400VAC, 100K Ops. (30K Ops. for Form C Models). Normally Closed Contacts: 3A @ 28VDC or 277VAC, 2A @ 480VAC, 1A @ 600VAC. VDE Rating (Flange or PC Mount): 3A @ 400VAC, 30K Ops. Max. Load Rating, Silver Tin Indium Oxide Contacts Normally Open Contacts Only: 30A @ 120/277VAC, resistive; 200K Ops., DC Coil; 100K Ops, AC Coil 20A @ 480VAC, resistive; 1.5 HP @ 120VAC, 2 poles making/breaking (see Fig. 1) 3 HP @ 240VAC, 3 phase, DC coil only; 3 HP @ 480VAC, 3 phase, DC coil only; 2 HP @ 600VAC, 3 phase, DC coil only. Min. Load Rating: Normally Open Contacts: 500mA @ 12VAC/VDC. Normally Closed Contacts: 100mA @ 6VAC/VDC. Expected Mechanical Life: 5 million operations. Expected Electrical Life: 100,000 operations at rated load, except as specifically noted otherwise. L1 Figure 1 L2 T2 T1 Single Phase Per Pole (Single load per pole) 110 LRA, 18 FLA, 200K operations (DC Coil). 60 LRA, 14 FLA, 200K operations (AC Coil). L2 L1 T1 Figure 2 T2 Notes: Vent hole tape must be removed to achieve all listed ratings. Initial Dielectric Strength Between Contacts and Coil: 4,000V rms, 50/60 Hz. Between Open Contacts: 1,500V rms, 50/60 Hz. Between Poles: 2,000V rms, 50/60 Hz. Initial Insulation Resistance Between Mutually Insulated Elements: 109 ohms, min. @ 500VDC. Coil Data Voltage: 12 through 110VDC and 12 through 277VAC. Resistance: See Coil Data table. Nom. Power: AC Coil: 4.0VA; DC Coil: 1.7W. Coil Temp. Rise: 35C/W. Max. Coil Temp.: 155C. Duty Cycle: Continuous. Coil Data (@ 25C Coil Temperature) DC Coils (1.7W) DC Resist. Nom. Voltage (VDC) 10% (Ohms) 86 48 350 110 Nom. Voltage (VDC) 12 24 Nom. Voltage (VAC) 12 24 Freq. 60 60 AC Coils (4.0VA) DC Resist. Nom. Voltage (VAC) 10% (Ohms) 9.1 110/120 36.6 200/208 220/240 250/277 DC Resist. 10% (Ohms) 1,390 7,255 Freq. 50/60 50/60 50/60 50/60 DC Resist. 10% (Ohms) 950 2,841 3,800 5,485 Notes (1) FLA, LRA ratings are compatible with 3.5 ton compressor applications. (2) Nominal voltage, no coil suppression, excluding bounce. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: 511 Refer to inside back cover. Catalog 1308242 Issued 3-03 (PDF Rev. 8-07) Environmental Data Ambient Temperature vs. Coil Voltage Temperature Range: Storage: -55C to +155C. Operating: AC Coil: -40C to +65C. DC Coil: Silver cadmum oxide contacts: -40C to +85C. Silver tin indium oxide contacts: -40C to +70C. Vibration: 0.065" (1.65mm) double amplitude for 10-55 Hz., functional. Shock, Operational: 10g for 11 ms, 1/2 sine wave pulse with no contact opening > 100s. Max. Allowable Ambient Temp. (C) 120 AC 100 AC 80 Coi l0A Coi 60 40 l 30 A P&B DC C oil 0 Amp Cont DC C act L oil 30 oad Amp Cont act L oad 20 0 70 75 80 85 90 Mechanical Data 95 100 105 110 115 120 125 130 135 140 145 150 Termination: Printed circuit terminals; .250" (6.35mm) quick connects for coil and contacts; .187" (4.75mm) quick connects for coil and .250" (6.35mm) quick connects for contacts; or M4 screws with captive pressure plates for coil and contacts. Enclosure: Dust protected plastic case or wash-tight, tape sealed, (washable) plastic case. Weight: 3 oz. (86g) approximately. Applied Coil Voltage (% of Rated Nominal) Assumptions: 1. Thermal resistance = 35C per Watt (DC only.) 2. Still air. 3. Nominal coil resistance. 4. Max. mean coil temperature = 155C (change of resistance method). 5. Coil temperature rise due to load = 6.3C @ 30 amps. 6. Curves are based on 1.7W at 25C (DC only.) Conditions All parametric, environmental and life tests are performed according to EIA Standard RS-407-A at standard test conditions (25C ambient, 20-50% RH, 29.5 1" Hg.) unless otherwise noted. Operate Data Must Operate Voltage: AC Coil: 80% of nominal voltage or less. DC Coil: 75% of nominal voltage or less. Must Release Voltage: 10% of nominal voltage or more. Initial Operate Time(2): 15 ms typical, (25 ms max. w/bounce). Initial Release Time(2): 10 ms typical, (25 ms max. w/bounce). Max Operating Frequency: 14 operations per minute. Notes (1) FLA, LRA ratings are compatible with 3.5 ton compressor applications. (2) Nominal voltage, no coil suppression, excluding bounce. Ordering Information Typical Part Number B T92 S 11 D 2 2 -24 1. Basic Series: T92 = Printed circuit board / panel mount power relay. 2. Enclosure: P = Dust protected plastic case. S = Wash-tight, tape sealed, plastic case (Mounting & Termination Type 1). Top sealed, not wash-tight, not tape sealed on bottom (Mounting & Termination Types 2, 3 & 4). 3. Contact Arrangement: 7 = 2 form A (DPST-NO). 11 = 2 form C (DPDT). 4. Coil Input: A = AC voltage, 60 Hz. or 50/60 Hz. (See Coil Data Table) D = DC voltage. 5. Mounting & Termination: 1 = Printed circuit board mount; printed circuit board terminals. 2 = Panel mount via flanged cover; .250" (6.35mm) x .032" (.81mm) quick connect terminals. 3 = Panel mount via flanged cover; .187" (4.75mm) x .032" (.81mm) quick connect terminals for coil and .250" (6.35mm) for contacts. 4 = Panel mount via flanged cover, .187" (4.75mm) x .020" (.51mm) quick connect terminals for coil and .250" (6.35mm) for contacts. 5 = Panel mount via flanged cover, M4 screw terminals w/ captive pressure plates. Requires Enclosure P and Contact Arrangement 7. 6. Contact Material: 2 = Silver cadmium oxide. 4 = Silver tin indium oxide. 7. Coil Voltage: (See Coil Data Table) (DC) 12 = 12VDC 24 = 24VDC 48 = 48VDC 110 = 110VDC (60Hz.) 12 = 12VAC 24 = 24VAC (50/60Hz.) 110 = 100/110VAC 120 = 110/120VAC 208 = 200/208VAC 240 = 220/240VAC 277 = 250/277VAC NOTE: All part numbers are RoHS compliant. Stock Items - We recommend that our authorized distributors stock the following items for immediate delivery. T92P7A22-24 T92P7A22-120 T92P7A22-240 T92P7D12-12 Dimensions are shown for refer- 512 ence purposes only. T92P7D12-24 T92P7D22-12 T92P7D22-24 T92P11A22-24 Dimensions are in inches over (millimeters) unless otherwise specified. T92P11A22-120 T92P11A22-240 T92P11D22-12 T92P11D22-24 T92S7D12-12 T92S7D12-24 Specifications and availability subject to change. T92S11D22-12 T92S11D22-24 www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 (PDF Rev. 8-07) P&B Outline Dimensions Mounting & Termination Type 1 Mounting & Termination Types 2, 3 & 4 2.06 MAX. (52.32) 1.21 MAX. (30.73) 1.04 MAX. (26.42) .156 (3.96) .309 .005 (7.85 .13) 1.495 MAX. (37.97) .250 TYP. (6.35) 1.618 .020 (41.10 .51) .585 .005 (14.86 .13) 2.05 MAX. (52.07) .047 TYP. (1.19) .032 TYP. (0.81) 2.35 .005 (59.71 .13) 1.618 TYP. (41.10 .51) .585 .005 (14.86 .13) 1.000 .010 (25.40 .25) .630 .005 (16.00 .13) 1.36 MAX. (34.54) 2.700 MAX. (68.58) 1.36 MAX. (34.54) .309 .005 (7.85 .13) .090 RAD. (2.29) FOR #8 SCREW .630 TYP. (16.00) Mounting & Termination Type 5 2.700 MAX. (68.58) 1.36 MAX. (34.54) .090 (2.29) RAD. FOR #8 SCREW 2.35 .005 (59.71 .13) 1.431 MAX. (36.34) 2.135 MAX. (54.23) 2.010 MAX. (51.05) .913 MAX. (23.19) Suggested PC Board Layout (Bottom View) .309 (7.85) .585 (14.86) Wiring Diagram 1.618 (41.10) 0 .185 (4.70) .365 (9.27) 2 4 3 6 8 7 1 .630 (16.00) 1.000 (25.40) Only necessary terminals are present on single throw models. .203 TYP. (5.16) .162 (4.12) Note: .052 TYP. (1.32) .072 TYP. (1.83) An alternate PC board layout utilizes .076 .003 (1.93 .076) diameter holes on the same center-to-center spacing shown above. Use of the rectangular holes is recommended for improved solderability. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: 513 Refer to inside back cover.