Single Module EN 4165
Arinc 809 - BACC65 - EN4165
BRANCHE CONNECTEURS AEROMILITAIRES
The concept Single Module EN4165
The DMC-M is designed to address a wide range of
requirements due to its wide range of contacts arran-
gements : from contacts size 22 to size 8, but also
coaxial, quadrax or optical contacts.
Each mated half of the DMC-M connector can contain
both male and female configurations which allow you
to mix input and output with signal and power supply.
You can easily modify your system by simply removing
modules from the shells and replace them with a new
layout. This makes the DMC-M perfect for both new
designs and retrofit applications.
The DMC-M is a modular rectangular connector which was designed and developed by Deutsch in the 1980's.
It has since set the modular connector standard in the Aerospace & Military industries, and is now standardi-
sed by European Specification EN4165.
■The modularity
The DMC-M provides a large number of insert layout pos-
sibilities. It allows different keying possibilities between
plugs and receptacles.
DMC-M provides a real EMI protection following most
stritgent Aerospace and Military specifications.
■The safety
To increase the level of reliability of the cabin inter-
connections, the Single Module DMC-M is compliant
with the most demanding avionic specifications, in terms
of sealing, vibrations or mechanical endurance in accor-
dance with EN 4165.
■The reliability
Weight saving is commonly a high concern, the Single
Module DMC-M has been designed in composite with a
metallized plating for weight and mass saving.
■The weight optimization
Introduction Single Module EN4165
1
■Advantages
Light weight composite, modularity, color and mechanical
coded, push pull coupling are the key features of this connec-
tor
■Standard
ARINC809, BACC65, EN4165 qualified
■Markets & Application
Cabin and avionic systems
Military - Railway
■Technical characteristics
Housing : Composite
Plating : Nickel
Inserts : Thermoplastic and FSR
Vibrations : 20 g
Durability : 500 mating cycles
Salt spray : 500 hours
Contacts : Copper alloy with gold on nickel
plating
Interfacial sealing : 1,1.10-2 bar
■Recommended mounting for receptacle
screw torque
0,5 ± 0,1 N.m or 4,4 ± 0,9 ln. LbF
When using DEUSCH integrated. Nut plate Réf. 787-0016-00 (see page 6)
■Electrical characteristics
Temperature range : -55° C to + 175° C
Insulation resistance : ≥5000 MΩ
Maximum current : Size 22 : 5 A
Size 20 : 7,5 A
Size 16 : 13 A
Size 12 : 23 A
Size 8 : 46 A
■EMI shielding performance
■Weight
Extender Short
Receptacle Receptacle Plug Backshell
7 gr 6 gr 9 gr 4 - 7gr
0,015 lbs 0,013 lbs 0,020 lbs 0,009 - 0,015 lbs
MHz frequency 100 200 300 400 800 1000
Attenuation (dB) 90 88 88 87 85 85
The New Standard Connector for Aircraft equipment and cabin systems.
ARINC
ARINC809 - BACC65 - EN4165
809 - BACC65 - EN4165
Schematic Single Module EN4165
2
1
3
5
7
6
1-Nut plate (option).
2-Short receptacle.
2* - Extender receptacle.
3-Sealing gasket (option).
4-Panel (up to 2 mm thick).
5-Color coding plate (option).
6-Screws (ordered separately).
7-Plug.
8-Backshell.
2*
1
2
3
4
5
6
7
8
8
8
4
3
Example of order
Example of order
Example of order
Example of order
Part numbering system Single Module EN4165
Shell type
Plug : 20
Short receptacle : 24
Extender receptacle : 26
■Standard designation system for the shells
Sealing gasket
Omit : Without
S:With
Shell keying
N-A-B-C-D-E-F-G
Connector type
Connector type
Coding plate
Omit : Without
K : With
Nut plate
Omit : Without
T:With
■DEUTSCH designation system for the shells
DMC-MD 24 D-K-S-T
Accessories type
10 : Straight chimney
11 : Clampshell
12 : Straight tie wrap
20 : 45° indexable chimney
21 : 45° indexable chimney tie wrap
30 : 90° indexable chimney
31 : 90° indexable chimney tie wrap
99 : Universal unshielded accessory
Plating
M : Nickel
Omit : Without (just 787-8055-99)
■DEUTSCH designation system for the accessories
787 - 8055 - 20 M
Accessories type
10 : Straight chimney
12 : Straight tie wrap
20 : 45° indexable chimney
30 : 90° indexable chimney
99 : Universal unshielded accessory
Finish
M : Composite nickel plated
■Standard designation system for the accessories
EN4165 - 026 M 20
Shell type
Monomodule : 1
Shell type
Plug : 6
Short receptacle : 0
Extender receptacle : 7
Finish
Composite nickel plated : M
Chapter
Sealing gasket
U : Without
G : With
Shell keying
N-A-B-C-D-E-F-G
Only for receptacles
Only for receptacles
Number of the basic
standard
Number of the basic
standard
Type A
Series 2
Coding plate
0 : Without
1 : With
Nut plate
0 : Without
1 : With
EN4165 M 0 1AD1G1
Only for receptacles
Only for receptacles
4
DMC-MD 20 D
BACC65BUMD
EN4165M61AD
DMC-MD 20 E
EN4165M61AE
DMC-MD 20 F
EN4165M61AF
DMC-MD 20 G
EN4165M61AG
45° INDEXABLE CHIMNEY
787-8055-20M
EN4165-026M20
45° INDEXABLE CHIMNEY TIE WRAP
787-8055-21M
90° INDEXABLE CHIMNEY
787-8055-30M
EN4165-026M30
90° INDEXABLE CHIMNEY TIE WRAP
787-8055-31M
Part numbering system Single Module EN4165
■Plug
DMC-MD 20 A
BACC65BUMA
EN4165M61AA
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
DMC-MD 20 B
BACC65BUMB
EN4165M61AB
DMC-MD 20 N
BACC65BUMN
EN4165M61AN
DMC-MD 20 C
BACC65BUMC
EN4165M61AC
■Backshells
STRAIGHT CHIMNEY TIE WRAP
787-8055-12M
EN4165-026M12
STRAIGHT CHIMNEY
787-8055-10M
EN4165-026M10
STRAIGHT CLAMPSHELL
787-8055-11M
UNIVERSAL UNSHIELDED ACCESSORY
787-8055-99
EN4165-026-99
Note : EN4165 part numbers in
progress to be released.
5
NAB CDE FG
EXTENDER RECEPTACLE
DMC-MD 26 *X
BACC65CAM*X
EN4165M71A*X
•• •
Part numbering system Single Module EN4165
•• •
45° INDEXABLE CHIMNEY
787-8055-20M
EN4165M20
45° INDEXABLE CHIMNEY TIE WRAP
787-8055-21M
90° INDEXABLE CHIMNEY
787-8055-30M
EN4165M30
90° INDEXABLE CHIMNEY TIE WRAP
787-8055-31M
STRAIGHT CHIMNEY TIE WRAP
787-8055-12M
EN4165-026M12
STRAIGHT CHIMNEY
787-8055-10M
EN4165-026M10
STRAIGHT CLAMPSHELL
787-8055-11M
UNIVERSAL UNSHIELDED ACCESSORY
787-8055-99
EN4165-026-99
■Receptacles ■Backshells
SHORT RECEPTACLE
DMC-MD 24 *X
BACC65BVM*X
EN4165M01A*X
•: To be ordered separately
(no BACC65 references)
•: To be ordered separately
(no BACC65 references)
NO ACCESSORRY CAN BE FIXED
ON THIS RECEPTACLE
A
*X
Note : EN4165 part numbers in
progress to be released.
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
Note : These backshells have been
developed specially for high speed
wire management. Backshells have to
be ordered with the DMC-M 99-02-XX
inserts.
6
Part numbering system Single Module EN4165
SHIPPING AND
DUST PLUG CAP
104-0236-00
PLUG
FLIGHT CAP
787-8010-00
SHIPPING AND
DUST RECEPTACLE CAP
104-0235-00
RECEPTACLE AND EXTENDER EMC CAP
WITH LANYARD 787-8011-00
WITHOUT LANYARD 787-8009-00
■Protective caps
RECEPTACLE AND EXTENDER FLIGHT CAP
WITH LANYARD 787-8017-00
WITHOUT LANYARD 787-8016-00
LANYARD
787-8013-00
HIGH SPEED CHIMNEY
FOR PART NUMBERING,
PLEASE CONSULT US
28,80
(1,134)
25,80
(1,016)
2,50 / (0,098)
30,80
(1,213)
33,50
(1,319)
28,90
(1,138)
•Panel mounting bracket
28,80
(1,134)
25,80
(1,016)
•Nut plate
787-0014-00787-0016-00
EN4165-25D
30,80
(1,213)
27,80
(1,094)
3,40 / (0,134)
•Sealing gasket
787-0011-00
EN4165-25E
•Keying plate
■Optionnal parts for receptacle
N : 787-0015-00
A : 787-0015-01
B : 787-0015-02
C : 787-0015-03
D : 787-0015-04
E : 787-0015-05
F : 787-0015-06
G : 787-0015-07
EN4165-25CN
EN4165-25CA
EN4165-25CB
EN4165-25CC
EN4165-25CD
EN4165-25CE
EN4165-25CF
EN4165-25CG
•Locate mating parts •Install rear dowels •Fix and snap in position •Installed
•Align receptacle with bracket •Install and fix in position •Assembled
7
Modules Details PART NUMBER CROSS
DMC-M 20-22 BN
20 contacts BACI10BC2022SNB
size 22 EN4165 20-22 A1NB
DMC-M 12-20 BN
12 contacts BACI10BC1220SNB
size 20 EN4165 12-20 A1NB
DMC-M 08-16 BN
8 contacts BACI10BC0816SNB
size 16 EN4165 08-16 A1NB
DMC-M 04-12 BN
4 contacts
size 12 EN4165 04-12 A1NB
DMC-M 01-08 BN
1 contact
size 8 EN4165 01-08 A1NB
6 contacts size 16 DMC-M 99-01 BN
+BACI10BC1622SNB
5 contacts size 22 EN4165 99-01 A1NB
DMC-MA 20-22 BN
20 contacts
size 22 EN4165 20A22A1NB
6 contacts size 16 DMC-MA 99-01 BN
+
5 contacts size 22 EN4165 99A01 A1NB
3 contacts size 20 DMC-M 99-02 BN
+*
8 contacts size 22
8 contacts size 20 DMC-M 99-10 BN
+
2 contacts size 16 EN4165 09-10 A1NB
3x4+4x2 DMC-M 22-07 SN
Shunted contacts size 22 MBBN 3330 Y2A22S
5x4 DMC-M 22-05 SN
Shunted contacts size 22 MBBN 3330 Y2022S
10 x 2 DMC-M 22-10 SN
Shunted contacts size 22 MBBN 3330 Y2B22S
Modules Details PART NUMBER CROSS
DMC-M 20-22 AN
20 contacts BACI10BC2022PNB
size 22 EN4165 20-22 A1NA
DMC-M 12-20 AN
12 contacts BACI10BC1220PNB
size 20 EN4165 12-20 A1NA
DMC-M 08-16 AN
8 contacts BACI10BC0816PNB
size 16 EN4165 08-16 A1NA
DMC-M 04-12 AN
4 contacts
size 12 EN4165 04-12 A1NA
DMC-M 01-08 AN
1 contact
size 8 EN4165 01-08 A1NA
6 contacts size 16 DMC-M 99-01 AN
+BACI10BC1622PNB
5 contacts size 22 EN4165 99-01 A1NA
DMC-MA 20-22 AN
20 contacts
size 22 EN4165 20A22 A1NA
6 contacts size 16 DMC-MA 99-01 AN
+
5 contacts size 22 EN4165 99A01A1NA
3 contacts size 20 DMC-M 99-02 AN
+*
8 contacts size 22
8 contacts size 20 DMC-M 99-10 AN
+
2 contacts size 16 EN4165 09-10 A1NA
DMC-M 00-00 AN
Blanking module
EN4165 00-00 A1NA
Insert / Module Single Module EN4165
■Pin contacts as per MIL C 39029/58 and
EN3155
■Socket contacts as per MIL C 39029/57 and
EN3155
Note : DMC-MA modules are compatible with Aluminium Cable contacts and with
EN3155-70 / 71 size 22.
Distribution shunt modules use dedicated contacts based on standard
M39029.
DMC-M 99-02 are specific modules for highspeed application.
*To be ordered with high speed chimney (see page 6)
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
Aluminium cable technology
Distribution shunt modules
8
Dimensions Single Module EN4165
■Receptacles & Plug ■Backshell / chimney
indexation
26 max.
21 max.
(0,827 max.)
29 max.
(1,142 max.)
(1,024 max.)
29,10 max.
(1,146 max.)
29 max.
(1,142 max.)
26 max.
(1,024 max.)
•Extender receptacle
•Receptacle
■Mounting panel details
•Straight chimney
44,50 max.
5,40 max.
(1,752 max.)
(0,213 max.)
5,40 max. 49,10 max.
(0,213 max.) (1,933 max.)
13,50 max.
(0,531 max.)
35,30 max.
(1,39 max.)
55,30 max.
5,40 max.
(2,177 max.)
(0,213 max.)
•Straight chimney tie wrap
51 max.
(2,008 max.)
•Universal unshielded accessory
•45° indexable chimney •90° indexable chimney
•Extender receptacle
5,40 max.
(0,213 max.)
60 max.
(2,362 max.)
•Straight clampshell
60,30 max.
5,40 max.
(2,374 max.)
(0,213 max.)
•45° indexable chimney tie wrap
64,80 max.
(2,551 max.)
•Box mounting receptacle
All backshells can be indexed in eight posi-
tions on the rear of plug and receptacle shell.
This gives maximum flexibility during design
and cable installation and reduces the num-
ber of variants and components.
24,60 max.
(0,969 max.)
28,90 max.
(1,0138 max.)
27,40 max.
(1,079 max.)
•Plug
4R 3
± 0,025
20,40
± 0,1
21,00
± 0,1
7
± 0,1
7
± 0,1
18,30
± 0,1
21 ± 0,1
D1
2R 4,55
± 0,025
2R 3 ± 0,025 Ø 3,10 ± 0,1 4 times
20,40
± 0,1
20,40
± 0,1
(holes)
13,80 ± 0,1
23,30 ± 0,1
1,95
± 0,03
2R
0,6 ± 0,025
D1 Detail
Note : Dimensions are in millimeters. Each hole Ø 3,1 mm must receive a screw (screw type 4-40)
Recommanded thickness panel : 0,8 mm mini - 2 mm max.
FREE
GENERIC DIMENSIONS
21,00
± 0,1
7
± 0,1
7
± 0,1
2R 3
± 0,025
R 4,55
± 0,025
20,40
± 0,1
18,30
± 0,1
ORIENTATION
9
Coding N Coding A Coding B Coding C
Coding D Coding E Coding F Coding G
20 ± 0,1
(0,787 ± 0,004)
10 ± 0,5
(0,394 ± 0,02)
15 ± 0,1
(0,59 ± 0,004)
A
A
0,8 mini.
(0,03 mini.)
0,8
(0,03)
120°
Ø 8,1 mini.
(Ø 0,32 mini.)
Ø 5,1 ± 0,1
(Ø 0,2 ± 0,004)
A-A
Panel mounting cutout details
Single Module EN4165
■Panel coding keying
■Panel mounting bracket cutout details
FALL PANELS ARE REPRESENTED
FROM VIEW F
Overal dimensions and characteristics are
given for indication guideance only.
DEUTSCH reserves
the right to modify them for production
improvement reasons
Literature Code CC 787-22 - C Edition September 2010
www.deutsch.net
DEUTSCH GLOBAL SALES NETWORK
Contact your local sales office for further information:
For more information, technical
assistance or custom solutions:
email ced@deutsch.net
GERMANY
Compagnie Deutsch GMBH
Fraunhoferstrabe.11b
82152 Martinsried
GERMANY
Tel: +49 89 89 91 570
INDIA
DIPC
104, Prestige Omega, EPIP Zone
1st Phase, White Field Road
BANGALORE 560066
INDIA
Tel: +91 80 28 54 13 25
FRANCE
Connecteurs Electriques
Deutsch
17, rue Lavoisier BP 117
27091 Evreux Cedex 09
FRANCE
Tel: +33 2 32 23 57 00
ITALY
Deutsch Italia S.R.L.
Viale Jenner 51
20159 Milano
ITALY
Tel: +39 02 37 617 44
JAPAN
Deutsch Japan Ltd.
4-3-28 Nishidai
Itabashi-ku
Tokyo 175-0045
JAPAN
Tel: +81 3 5922 1345
ISRAEL
Deutsch ECM
P.O. Box 5082
Ashkelon 78150
Southern Industrial Zone
ISRAEL
Tel: +972 8 671 9020
UNITED KINGDOM
Deutsch UK
Stanier Road
St Leonards on Sea
East Sussex TN38 9RF
UK
Tel: +44 (0) 1424 852721
USA
Deutsch DAO
250 Eddie Jones Way
Oceanside, CA 92054
USA
Tel: +1 (760) 757-7500
Mouser Electronics
Authorized Distributor
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TE Connectivity:
EN4165A2AY222NB EN4165M71AC0G0 EN4165M71AC0U0 EN4165A04-121NM EN4165A04-122NM
EN4165M71AC0G1 EN4165W15 EN4165M71AC0U1 EN4165M71AC EN4165A2AY221NB EN4165F7A220
EN4165F0A4A1 EN4165F7A234 EN4165W7A2A6 EN4165F6A423 EN4165W6A465 EN4165F0A425
EN4165F7A242 EN4165W6A422 EN4165W7A255 EN4165W6A230 EN4165W7A245 EN4165W7A224
EN4165W7A263 EN4165F0A461 EN4165F0A465 EN4165F6A466 EN4165W6A4A2 EN4165F6A432
EN4165W6A236 EN4165F0A421 EN4165W6A464 EN4165F7A236 EN4165W6A4A4 EN4165W7A261
EN4165W6A436 EN4165F6A253 EN4165F7A246 EN4165F7A255 EN4165W6A260 EN4165W7A221
EN4165F6A442 EN4165W7A256 EN4165F6A220 EN4165W6A221 EN4165F7A244 EN4165W6A252
EN4165F0A434 EN4165A20-222BM EN4165W6A214 EN4165W6A446 EN4165W6A421 EN4165W6A253
EN4165F7A241 EN4165W6A433 EN4165F7A251 EN4165F6A424 EN4165W6A4A0 EN4165F6A426
EN4165F6A463 EN4165P02 EN4165W6A235 EN4165F6A236 EN4165W6A466 EN4165F6A232 EN4165F6A245
EN4165A20-221NA EN4165W6A420 EN4165W6A244 EN4165F6A235 EN4165F0A435 EN4165F6A461
EN4165F6A435 EN4165F7A2A0 EN4165W6A441 EN4165W6A231 EN4165W6A226 EN4165F0A460
EN4165F6A422 EN4165F7A253 EN4165W6A455 EN4165F0A432 EN4165W6A434 EN4165W6A414
EN4165F6A260 EN4165A2AY222NF EN4165F6A243 EN4165F7A262 EN4165F7A265 EN4165F6A261
EN4165F6A244 EN4165W6A443 EN4165F0A454 EN4165F6A446 EN4165W6A444 EN4165W6A251
EN4165F7A2A3 EN4165F0A450 EN4165W6A415 EN4165W6A460