NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 1 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 1.0 SCOPE This specification covers performance, test, and quality requirement for terminal block pluggable plug, socket and fixed plug. Centerline spacing are 3.50, 3.81, 5.00, 5.08, and 7.62mm. 2.0 APPLICABLE DOCUMENTS 2.1 Drawing Pitch Type Plug 3.50mm Socket Plug 3.81mm Socket Plug 5.00mm Socket 5.08mm Plug FCI series name Drawing number FCI part number Poles 01-350 01-350 02-350 02-350 06-350 06-350 06-350 06-350 01-381 01-381 02-381 02-381 06-381 06-381 06-381 06-381 01-500 01-500 02-500 02-500 06-500 06-500 06-500 06-500 01-508 01-508 02-508 06-508 06-508 20020004 20020000 20020009 20020008 20020107 20020108 20020111 20020110 20020004 20020000 20020009 20020008 20020107 20020108 20020111 20020110 20020006 20020003 20020009 20020008 20020107 20020108 20020110 20020111 20020003 20020006 20020009 20020108 20020111 20020004-CxxxxxxLF 20020000-CxxxxxxLF 20020009-CxxxxxxLF 20020008-CxxxxxxLF 20020107-CxxxxxxLF 20020108-CxxxxxxLF 20020111-CxxxxxxLF 20020110-CxxxxxxLF 20020004-DxxxxxxLF 20020000-DxxxxxxLF 20020009-DxxxxxxLF 20020008-DxxxxxxLF 20020107-DxxxxxxLF 20020108-DxxxxxxLF 20020111-DxxxxxxLF 20020110-DxxxxxxLF 20020006-GxxxxxxLF 20020003-GxxxxxxLF 20020009-GxxxxxxLF 20020008-GxxxxxxLF 20020107-GxxxxxxLF 20020108-GxxxxxxLF 20020110-GxxxxxxLF 20020111-GxxxxxxLF 20020003-HxxxxxxLF 20020006-HxxxxxxLF 20020009-HxxxxxxLF 20020108-HxxxxxxLF 20020111-HxxxxxxLF 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p 02~24p PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 2 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted Socket Plug 7.62mm Socket 3.50mm 3.81mm 5.00mm 5.08mm Fixed Plug 7.62mm 2.2 02-508 06-508 06-508 04-762 20020008 20020107 20020110 20020516 20020008-HxxxxxxLF 20020107-HxxxxxxLF 20020110-HxxxxxxLF 20020516-MxxxxxxLF 02~24p 02~24p 02~24p 02~16p 04-762 20020517 20020517-MxxxxxxLF 02~16p 07-762 20020618 20020618-MxxxxxxLF 02~16p 07-762 20020619 20020619-MxxxxxxLF 02~16p 07-762 20020620 20020620-MxxxxxxLF 02~16p 07-762 20020621 20020621-MxxxxxxLF 02~16p 07-762 20020622 20020622-MxxxxxxLF 02~16p 26-350 26-381 21-500 21-508 21-508 12-762 20020327 20020327 20020316 20020316 20020336 20020705 20020327-CxxxxxxLF 20020327-DxxxxxxLF 20020316-GxxxxxxLF 20020316-HxxxxxxLF 20020336-HxxxxxxLF 20020705-MxxxxxxLF 02~24p 02~24p 02~24p 02~24p 04~05p 02~03p Other Standard and Specification 4.2.1 IEC 60998-1: Connecting Devices for Low Voltage Circuits for Household and Similar Purposes. Part 1: General Requirements. 4.2.2 IEC 60998-2-1: Connecting Devices for Low Voltage Circuits for Household and Similar Purposes. Part 2-1: Particular Requirements for Connecting Device as Separate Entities with Screw-type Clamping Units. 4.2.3 UL 1059: Terminal Blocks 4.2.4 EIA-364: Electrical Connector/Socket Test Procedure Including Environmental Classifications 2.3 FCI SPECIFICATIONS 4.3.1 GES-03-601 Current Rating 4.3.2 GS-14 -1394 Package Specification PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 3 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 3.0 REQUIREMENTS 3.1 Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawings and shall consider the requirements mentioned on IEC 998-2-1 paragraph 10, relevant to clamping units. 3.2 Materials, Dimensions, Plating and Markings All of these items are described on the individual drawings. 3.3 Ratings Voltage rating, current rating, operation temperature and rated screw torque are described on the individual drawings. 3.4 Performance and Test Description Product is designed to meet the electrical, mechanical and environment performance requirement list in section 3.5. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per IEC 160. 3.5 Test Requirements and Procedures Summary 3.5.1 ELECTRICAL REQUIREMENTS DESCRIPTION TEST CONDITION 3.5.1.1 Visual, dimensional and functional Product Examination 3.5.1.2 Mated connectors, apply a maximum voltage of 0.2 V Low Level Contact between wire pole and terminated terminal. Resistance 3.5.1.3 IEC 60998-1, paragraph 13e 13.3. Insulation Initial 1000Volts DC, or 500Volts DC after environment test resistance applied between two adjacent contact with measurements made 1 minute after the application of the voltage. 3.5.1.4 Dielectric Withstanding Voltage IEC 60998-1, paragraph 13e 13.4. Apply 1.6K VAC, Test between adjacent contacts of connector assemblies. REQUIREMENT Meet requirements of product drawing. 20 milliohms maximum. 1) 5000 M Min. initial. 2) 5 M minimum after environment test. No breakdown; Current leakage<5 mA PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 4 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 3.5.1.5 Temperature rise VS current UL 1059 Measurements are made when the specimen had reached thermal equilibrium at the rated current specified on individual drawing. 3.5.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION 3.5.2.1 Mate connector and measure the force Mating force required. 3.5.2.2 Unmating force 3.5.2.3 Durability (mate/unmate) 3.5.2.4 Wire Pull Strength 3.5.2.5 Torque 3.5.2.6 Pin Retention 3.5.2.7 Solder ability +30 Maximum REQUIREMENT 5.5N Maximum. (Per mating pole.) Applicable Plug/socket Unmate connector and measure the force required. After durability cycles, low level contact resistance shall be less than 20millionohm. 1.0N Minimum. (Per unmating pole.) 200 Cycles Plug/socket IEC 60998-2-1 paragraph 10.105, Subject connector to a pull force for 1 minute in the axis of tapping connector. Connector shall not slip out of the connecting device. UL1059 Apply the rated torque (refer to drawings) for wire attachment. Force required to unload pin from the housing in the direction of plug entry. Soldering time 5 second. (flux is applied) Soldering temperature: 25010 10AWG: Min 80N 12AWG: Min 60N 16AWG: Min 30N 24AWG: Min 13N Plug/Fixed plug No visible crack Plug/Fixed Plug Min 20N. Socket 95% min of solder area and the plastics have not been melted Fixed plug/Socket 3.5.3 ENVIRONMENT REQUIREMENTS DESCRIPTION TEST CONDITION 3.5.3.1 IEC 60998-2-1, paragraph 12.1 Heat Resistance Subject specimens to 1152 for 168 hours and shall be left alone for 1 to 2 hours in a room ambient for next examination/testing. 3.5.3.2 IEC 60998-2-1, paragraph 12.1 Cold resistance Subject specimens to -402 for 168 hours and shall be left alone for 1 to 2 hours in a room ambient for next examination/testing.. 3.5.3.3 IEC 60998-1, paragraph 12.2. Humidity Subject specimens to 302, relative humidity 91%~95% for 48 hours and shall be left alone for 1 to 2 hours in a room ambient for next examination/testing... 3.5.3.4 EIA-364-26B, condition A Salt Spray Salt concentration: 5%, temperature 322, 48hours. Plug/socket REQUIREMENT No cracks visible. No material becomes sticky. No material becomes greasy. Specimen shall not undergo any change impairing their further use. PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 5 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 3.5.3.5 Fire Test (Glow wire test) 4.0 Samples were measured after salt is removed by running water. Specimens with no visible flame and no sustained glowing; or flames and glowing on the specimen extinguished 30 seconds after the removal of the glow wire. IEC 60695-2-10,-2-11,-2-12 Apply the glow-wire once for no longer than 5 seconds. QUALITY ASSUREANCE PROVISIONS 4.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with QS9000. 4.2 Inspection Conditions Unless otherwise specified, all inspections shall be performed under the following conditions: a) Temperature: 25+/- 5 b) Relative Humidity: 30% to 60% c) Barometric Pressure: Local ambient 4.3 4.4 Acceptance 4.3.1 Electrical and Mechanical requirements shall be as indicated in Paragraphs 3.5 using test data and appropriate statistical techniques. 4.3.2 Failures attributed to equipment, test setup or operator error shall not disqualify the product. Qualification Testing Qualification testing shall be performed on sample units predicted with equipment and procedures normally used in production. Test sequence are shown in Table 1(Pluggable plug), Table 2(pluggable socket), and Table3(Fixed plug). PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 6 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted TABLE 1: QUALIFICATION TESTING SEQUENCE for Pluggable Plug TEST Product examination LLCR Insulation Resistance Dielectric withstanding voltage Mating/Un-mating force PARA 3.5.1.1 3.5.1.2 3.5.1.3 3.5.1.4 A B C 1 2 3 4 1 1 3.5.2.1 3.5.2.2 3.5.2.5 3.5.2.4 3.5.1.5 3.5.3.3 3.5.3.1 3.5.3.2 3.5.3.4 3.5.3.5 Torque Wire Pull Strength Temperature rise humidity test Heat resistance Cold resistance Salt Spray Fire Test (Glow wire test) Qualification connector per group 4 Test Group D E Test Sequence 1 1 3 4 3 4 F G H 1 1 3 4 1 3 4 2 3 2 3 2 2 2 2 2 3 3 3 3 3 3 3 3 F G H 1 1 1 TABLE 2: QUALIFICATION TESTING SEQUENCE-Pluggable Socket TEST Product examination Insulation Resistance Dielectric withstanding voltage Pin Retention (Pull force) Humidity Heat resistance Cold resistance Salt Spray Fire Test (Glow wire test) Solder ability PARA 3.5.1.1 3.5.1.3 3.5.1.4 A B C 1 2 3 1 1 3 4 3.5.2.6 Test Group D E Test Sequence 1 1 3 3 4 4 2 3.5.3.3 3.5.3.1 3.5.3.2 3.5.3.4 3.5.3.5 2 2 2 2 2 3.5.2.7 2 PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 7 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Nov. 11th, 2009 Jason Hsu CLASSIFICATION Unrestricted Qualification connector per group 3 3 3 3 3 3 3 3 TABLE 3: QUALIFICATION TESTING SEQUENCE-Fixed Plug PARA A B C Product examination 3.5.1.1 LLCR 3.5.1.2 Insulation Resistance 3.5.1.3 Dielectric withstanding 3.5.1.4 voltage Torque 3.5.2.5 Wire Pull Strength 3.5.2.4 Temperature rise 3.5.1.5 humidity test 3.5.3.3 Heat resistance 3.5.3.1 Cold resistance 3.5.3.2 Salt Spray 3.5.3.4 Solder ability 3.5.2.7 Fire Test 3.5.3.5 (Glow wire test) Qualification connector per group 1 2 3 4 1 1 Test Group E F Test Sequence 1 1 1 4 3 4 TEST D 3 4 3 4 G H J 1 3 4 1 1 2 2 3 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001 NUMBER TYPE Product Specification GS-12-625 TITLE PAGE REVISION D 8 of 8 Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted REVISION RECORD REV PAGE DESCRIPTION A All Initial Release B 3 3.5.2.7 solderability test, ECR# DATE DG09-0204 Nov 11th, 2009 T09-1162 Dec 17th, 2009 T10-0079 Jun 15th, 2010 Temperature change form 260 +/- 5 to 250 +/- 10 C All Add phase-2 product series D 2 Add p/n 20020336 Jan 31th, 2010 PDS: This Rev :E STATUS:Released Printed: Mar 05, 2012 document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright Form E-3005 Rev F FCI. GS-01-001