R1224N SERIES PWM/VFM step-down DC/DC Controller NO.EA-096-160524 OUTLINE The R1224N Series are CMOS-based PWM step-down DC/DC Converter controllers with low supply current. Each of these ICs consists of an oscillator, a PWM control circuit, a reference voltage unit, an error amplifier, a phase compensation circuit, a soft-start circuit, a protection circuit, a PWM/VFM alternative circuit, a chip enable circuit, resistors for output voltage detect, and input voltage detect circuit. A low ripple, high efficiency step-down DC/DC converter can be easily composed of this IC with only several external components, or a power-transistor, an inductor, a diode and capacitors. Output Voltage is fixed or can be adjusted with external resistors (Adjustable types are without PWM/VFM alternative circuit). With a PWM/VFM alternative circuit, when the load current is small, the operation is automatically switching into the VFM oscillator from PWM oscillator. Therefore, the efficiency at small load current is improved. Several types of the R1224Nxxx, which are without a PWM/VFM alternative circuit, are also available. If the term of maximum duty cycle keeps on a certain time, the embedded protection circuit works. The protection circuit is Reset-type protection circuit, and it works to restart the operation with soft-start and repeat this operation until maximum duty cycle condition is released. When the cause of large load current or something else is removed, the operation is automatically released and returns to normal operation. Further, built-in UVLO function works when the input voltage is equal or less than UVLO threshold, it makes this IC be standby and suppresses the consumption current and avoid an unstable operation. FEATURES Supply Current ................................................................ Typ. 20A (R1224Nxx2E/F/M/L, R1224N102M) Typ. 30A (R1224Nxx2G, R1224N102G) Typ. 40A (R1224Nxx2H, R1224N102H) Standby Current .............................................................. Typ. 0A Input Voltage Range ....................................................... 2.3V to 18.5V Output Voltage Range ..................................................... 1.2V to 6.0V (0.1V steps; R1224Nxx2x) 1.0V to VIN (R1224N102x) Output Voltage Accuracy................................................. 2.0% Oscillator Frequency ....................................................... Typ. 180kHz (R1224Nxx2L/M, R1224N102M) Typ. 300kHz (R1224Nxx2E/G, R1224N102G) Typ. 500kHz (R1224Nxx2F/H, R1224N102H) Efficiency ......................................................................... Typ. 90% Low Temperature-Drift Coefficient of Output Voltage...... Typ. 100ppm/C Package .......................................................................... SOT-23-5 Built-in Soft-start Function ............................................... Typ. 10ms Built-in Current Limit Circuit APPLICATIONS Power source for hand-held communication equipment, cameras, video instruments such as VCRs, camcorders. Power source for battery-powered equipment. Power source for household electrical appliances. 1 R1224N BLOCK DIAGRAM Fixed Output Voltage Type VIN 5 EXT 4 OSC 3 VOUT Amp PWM/VFM CONTROL Vref Soft Start Chip Enable Protection 1 CE Vref UVLO 2 GND Adjustable Output Voltage Type VIN 5 EXT 4 OSC 3 VFB Amp Vref Soft Start Protection UVLO 2 GND 2 Chip Enable Vref 1 CE R1224N SELECTION GUIDE The output voltage, the oscillator frequency, the modulation method and the output voltage adjustment for the ICs can be selected at the user's request. Product Name R1224Nxx2-TR-FE Package Quantity per Reel Pb Free Halogen Free SOT-23-5 3,000 pcs Yes Yes xx : The output voltage can be designated in the range from 1.2V(12) to 6.0V(60) in 0.1V steps. (For externally adjustable output voltage type, feedback voltage of 1.0V(10).) : The oscillator frequency, the modulation method and the output voltage adjustment are options as follows. Code Oscillator frequency PWM/VFM alternative circuit Output voltage adjustment E 300kHz Yes No F 500kHz Yes No G 300kHz No Yes H 500kHz No Yes L 180kHz Yes No M 180kHz No Yes PIN CONFIGURATION SOT-23-5 5 4 (mark side) 1 2 3 PIN DESCRIPTION Pin No Symbol 1 CE 2 GND 3 VOUT (VFB) 4 EXT 5 VIN Pin Description Chip Enable Pin ("H" Active) Ground Pin Pin for Monitoring Output Voltage (Feedback Voltage) External Transistor Drive Pin (CMOS Output) Power Supply Pin 3 R1224N ABSOLUTE MAXIMUM RATINGS Symbol Item GND=0V Rating Unit 0.3 to 20 V VIN VIN Supply Voltage VEXT EXT Pin Output Voltage 0.3 to VIN0.3 V VCE CE Pin Input Voltage 0.3 to VIN0.3 V VOUT/VFB Pin Input Voltage 0.3 to VIN0.3 V VOUT/VFB IEXT EXT Pin Inductor Drive Output Current 50 mA PD Power Dissipation (SOT-23-5) 420 mW Topt Operating Temperature Range 40 to 85 C Tstg Storage Temperature Range 55 to 125 C ) For Power Dissipation, please refer to PACKAGE INFORMATION. ABSOLUTE MAXIMUM RATINGS Electronic and mechanical stress momentarily exceeded absolute maximum ratings may cause the permanent damages and may degrade the life time and safety for both device and system using the device in the field. The functional operation at or over these absolute maximum ratings is not assured. 4 R1224N ELECTRICAL CHARACTERISTICS R1224Nxx2x (x=E/F/G/H/L/M) except R1224N102x Symbol VIN Item Conditions Operating Input Voltage Topt=25C Min. Typ. 2.3 Max. Unit 18.5 V VSET 1.02 V VOUT Step-down Output Voltage VINVCEVSET1.5V, IOUT100mA When VSET1.5V, VINVCE3.0V VOUT/ Topt Step-down Output Voltage Temperature Coefficient 40CTopt85C Oscillator Frequency VINVCEVSET1.5V, IOUT100mA L/M Version E/G Version F/H Version Oscillator Frequency Temperature Coefficient 40CTopt85C IDD1 Supply Current 1 VINVCEVOUT18.5V E/F/L/M Version G version H version 20 30 40 50 60 80 Istandby Standby Current VIN18.5V, VCE0V, VOUT0V 0 0.5 A IEXTH EXT "H" Output Current VIN8V, VEXT7.9V, VOUT8V, VCE8V 17 10 mA IEXTL EXT "L" Output Current VIN8V, VEXT0.1V, VOUT0V, VCE8V ICEH CE "H" Input Current VINVCEVOUT18.5V ICEL CE "L" Input Current VINVOUT18.5V, VCE0V 0.5 VCEH CE "H" Input Voltage VIN8V, IOUT10mA 1.5 VCEL CE "L" Input Voltage VIN8V, IOUT10mA Maxduty Oscillator Maximum Duty Cycle VFMdty VFM Duty Cycle E/F/L Version VUVLO1 UVLO Voltage VINVCE2.5V to 1.5V, VOUT0V VUVLO2 UVLO Release Voltage VINVCE1.5V to 2.5V, VOUT0V tstart Delay Time by Soft-Start function VINVSET1.5V, IOUT10mA VCE0VVSET1.5V tprot Delay Time for protection circuit VINVCEVSET1.5V VOUTVSET1.5V0V fosc fosc/ Topt VSET 0.98 VSET 100 144 240 400 180 300 500 ppm/C 216 360 600 0.2 20 kHz %/C 30 0 A mA 0.5 A A 0 V 0.3 100 % 35 1.8 V % 2.0 2.2 V VUVLO1 0.1 2.3 V 5 10 20 ms 5 15 30 ms RECOMMENDED OPERATING CONDITIONS (ELECTRICAL CHARACTERISTICS) All of electronic equipment should be designed that the mounted semiconductor devices operate within the recommended operating conditions. The semiconductor devices cannot operate normally over the recommended operating conditions, even if when they are used over such conditions by momentary electronic noise or surge. And the semiconductor devices may receive serious damage when they continue to operate over the recommended operating conditions. 5 R1224N R1224N102x (x=G/H/M) Symbol Item Topt=25C Conditions Min. Typ. Unit 18.5 V 1.02 V VIN Operating Input Voltage VFB Feedback Voltage VINVCE3.0V, IOUT100mA Feedback Voltage Temperature Coefficient 40CTopt85C Oscillator Frequency VINVCE2.5V, IOUT100mA M Version G Version H Version Oscillator Frequency Temperature Coefficient 40CTopt85C IDD1 Supply Current 1 VINVCEVFB18.5V M Version G Version H Version 20 30 40 50 60 80 Istandby Standby Current VIN18.5V, VCE0V, VFB0V 0 0.5 A IEXTH EXT "H" Output Current VIN8V, VEXT7.9V, VFB8V, VCE8V 17 10 mA IEXTL EXT "L" Output Current VIN8V, VEXT0.1V, VFB0V, VCE8V ICEH CE "H" Input Current VINVCEVFB18.5V ICEL CE "L" Input Current VINVFB18.5V, VCE0V 0.5 VCEH CE "H" Input Voltage VIN8V, IOUT10mA 1.5 VCEL CE "L" Input Voltage VIN8V, IOUT10mA VFB/ Topt fosc fosc/ Topt Maxduty 2.3 Max. Oscillator Maximum Duty Cycle 0.98 1.00 100 144 240 400 180 300 500 ppm/C 216 360 600 0.2 20 %/C 30 0 UVLO Voltage VINVCE2.5V to 1.5V, VFB0V VUVLO2 UVLO Release Voltage VINVCE1.5V to 2.5V, VFB0V tstart Delay Time by Soft-Start function VIN2.5V, IOUT10mA VCE0V2.5V tprot Delay Time for protection circuit VINVCE2.5V VFB2.5V0V A mA 0.5 A A 0 V 0.3 100 VUVLO1 kHz 1.8 V % 2.0 2.2 V VUVLO1 0.1 2.3 V 5 10 20 ms 5 15 30 ms RECOMMENDED OPERATING CONDITIONS (ELECTRICAL CHARACTERISTICS) All of electronic equipment should be designed that the mounted semiconductor devices operate within the recommended operating conditions. The semiconductor devices cannot operate normally over the recommended operating conditions, even if when they are used over such conditions by momentary electronic noise or surge. And the semiconductor devices may receive serious damage when they continue to operate over the recommended operating conditions. 6 R1224N TYPICAL APPLICATION AND APPLICATION HINTS (1) Fixed Output Voltage Type (R1224Nxx2E/F/G/H/L/M except xx=10) L PMOS R1 C1 4 EXT 5 VIN VOUT 3 R1224N C2 1 CE C3 SD GND LOAD 2 CE CONTROL PMOS: uPA1914 (Renesas) SD1 : CMS06 (TOSHIBA) C1 : 10F (Ceramic Type) R1 : 10 L : CR105NP-270MC (Sumida, 27H) C3 : 47F (Tantalum Type) C2 : 0.1F (Ceramic Type) (2) Adjustable Output Type (R1224N102G/H/M) Example: Output Voltage=3.2V L PMOS C1 R1 R4 4 5 VIN EXT VFB 3 C4 R3 R1224N C2 1 CE GND 2 SD C3 R2 LOAD CE CONTROL PMOS: uPA1914 (Renesas) L : CR105NP-270MC (Sumida, 27H) SD1 : CMS06 (TOSHIBA) C3 : 47F (Tantalum Type) C1 : 10F (Ceramic Type) C2 : 0.1F (Ceramic Type) C4: 1000pF (Ceramic Type) R1 : 10, R2=22k, R3=2.7k, R4=33k 7 R1224N When you use these ICs, consider the following issues; As shown in the block diagram, a parasitic diode is formed in each terminal, each of these diodes is not formed for load current, therefore do not use it in such a way. When you control the CE pin by another power supply, do not make its "H" level more than the voltage level of VIN pin. Set external components as close as possible to the IC and minimize the connection between the components and the IC. In particular, a capacitor should be connected to VIN pin with the minimum connection. Make sufficient ground and reinforce supplying. A large switching current could flow through the connection of power supply, an inductor and the connection of VIN. If the impedance of the connection of power supply is high, the voltage level of power supply of the IC fluctuates with the switching current. This may cause unstable operation of the IC. Protection circuit may work if the maximum duty cycle continue for the time defined in the electrical characteristics. Once after stopping the output voltage, output will restart with soft-start operation. If the difference between input voltage and output voltage is small, the protection circuit may work. Use capacitors with a capacity of 22F or more for VOUT pin, and with good high frequency characteristics such as tantalum capacitors. We recommend you to use output capacitors with an allowable voltage at least twice as much as setting output voltage. This is because there may be a case where a spike-shaped high voltage is generated by an inductor when an external transistor is on and off. Choose an inductor that has sufficiently small D.C. resistance and large allowable current and is hard to reach magnetic saturation. And if the value of inductance of an inductor is extremely small, the ILX may exceed the absolute maximum rating at the maximum loading. Use an inductor with appropriate inductance. Use a diode of a Schottky type with high switching speed, and also pay attention to its current capacity. Do not use this IC under the condition with VIN voltage at equal or less than minimum operating voltage. When the threshold level of an external power MOSFET is rather low and the drive-ability of voltage supplier is small, if the output pin is short circuit, input voltage may be equal or less than UVLO detector threshold. In this case, the devise is reset with UVLO function that is different from the reset-protection function caused by maximum duty cycle. With the PWM/VFM alternative circuit, when the on duty cycle of switching is 35% or less, the R1224N alters from PWM mode to VFM mode (Pulse skip mode). The purpose of this circuit is raising the efficiency with a light load by skipping the frequency and suppressing the consumption current. However, the ratio of output voltage against input voltage is 35% or less, (ex. VIN>8.6V and VOUT=3.0V) even if the large current may be loaded, the IC keeps its VFM mode. As a result, frequency might be decreased, and oscillation waveform might be unstable. These phenomena are the typical characteristics of the IC with PWM/VFM alternative circuit. If the input voltage is equal or more than 6V, R1 and C2 in the typical application are necessary as a VIN filter to prevent unstable operation. The performance of power source circuits using these ICs extremely depends upon the peripheral circuits. Pay attention in the selection of the peripheral circuits. In particular, design the peripheral circuits in a way that the values such as voltage, current, and power of each component, PCB patterns and the IC do not exceed their respected rated values. 8 R1224N How to Adjust Output Voltage and about Phase Compensation As for Adjustable Output type, feedback pin (VFB) voltage is controlled to maintain 1.0V. Output Voltage, VOUT is as following equation: VOUT: R2R4VFB: R2 VOUTVFB(R2R4)/R2 Thus, with changing the value of R2 and R4, output voltage can be set in the specified range. In the DC/DC converter, with the load current and external components such as L and C, phase might be behind 180 degree. In this case, the phase margin of the system will be less and stability will be worse. To prevent this, phase margin should be secured with proceeding the phase. A pole is formed with external components L and C3. Fpole ~ 1/2 L C3 A zero (signal back to zero) is formed with R4 and C4. Fzero~1/(2R4C4) For example, if L27H, C347F, the cut off frequency of the pole is approximately 4.5kHz. To make the cut off frequency of the pole as much as 4.5kHz, set R433k and C41000pF. If VOUT is set at 2.5V, R222k is appropriate. R3 prevents feedback of the noise to VFB pin, about 2.7k is appropriate value. L PMOS C1 R1 R4 4 5 VIN EXT VFB 3 C4 R3 R1224N C2 1 CE GND 2 SD C3 R2 LOAD CE CONTROL 9 R1224N OPERATION of step-down DC/DC converter and Output Current The step-down DC/DC converter charges energy in the inductor when Lx transistor is ON, and discharges the energy from the inductor when Lx transistor is OFF and controls with less energy loss, so that a lower output voltage than the input voltage is obtained. The operation will be explained with reference to the following diagrams: i1 IL ILmax IOUT VIN Lx Tr SD VOUT L ILmin topen i2 CL GND ton toff T1/fosc Step 1: Lx Tr. turns on and current IL (=i1) flows, and energy is charged into CL. At this moment, IL increases from ILmin. (=0) to reach ILmax. in proportion to the on-time period (ton) of Lx Tr. Step 2: When Lx Tr. turns off, Schottky diode (SD) turns on in order that L maintains IL at ILmax, and current IL (=i2) flows. Step 3: IL decreases gradually and reaches ILmin. after a time period of topen, and SD turns off, provided that in the continuous mode, next cycle starts before IL becomes to 0 because toff time is not enough. In this case, IL value is from this ILmin (>0). In the case of PWM control system, the output voltage is maintained by controlling the on-time period (ton), with the oscillator frequency (fosc) being maintained constant. Discontinuous Conduction Mode and Continuous Conduction Mode The maximum value (ILmax) and the minimum value (ILmin) current which flow through the inductor is the same as those when Lx Tr. is ON and when it is OFF. The difference between ILmax and ILmin, which is represented by I; IILmax-ILminVOUTtopen/L(VIN-VOUT)ton/L ................................... Equation 1 wherein, T1/foscton+toff duty (%)ton/T100tonfosc100 topen toff In Equation 1, VOUTtopen/L and (VIN-VOUT)ton/L are respectively shown the change of the current at ON, and the change of the current at OFF. When the output current (IOUT) is relatively small, topen0). The former mode is referred to as the discontinuous mode and the latter mode is referred to as continuous mode. 10 R1224N In the continuous mode, when Equation 1 is solved for ton and assumed that the solution is tonc, toncTVOUT/VIN ..................................................................................... Equation 2 When ton