Features Regulated Converters * * * * * * Wide 4:1 Input Voltage Range 1.6kVDC Isolation UL Certified Efficiency up to 88% Fixed Operating Frequency Six-Sided Continuous Shield DC/DC Converter RP15-AW Description The RP15-AW series are ultraminiature wide input voltage range power DC/DC converters in a case half the size of industry standard 15W converters. Despite their small size, the RP15-AW converters are fully specified devices with output currents up to 4 Amps, no minimum load, 1600VDC isolation and low ripple/noise figures. The outputs are also fully protected against short circuits, overcurrent and overvoltage. The RP15-AW series will find many uses in applications where board space and/or board height is at a premium. 15 Watt Single & Dual Output 3Y EAR 3 wa rranty Selection Guide Part Number RP15-243.3SAW(3,4) RP15-2405SAW(3,4) RP15-2412SAW(3,4) RP15-2415SAW(3,4) RP15-483.3SAW(3,4) RP15-4805SAW(3,4) RP15-4812SAW(3,4) RP15-4815SAW(3,4) RP15-2405DAW(3,4) RP15-2412DAW(3,4) RP15-2415DAW(3,4) RP15-4805DAW(3,4) RP15-4812DAW(3,4) RP15-4815DAW(3,4) Input Voltage Range [VDC] 9-36 9-36 9-36 9-36 18-75 18-75 18-75 18-75 9-36 9-36 9-36 18-75 18-75 18-75 Output Voltage [VDC] 3.3 5 12 15 3.3 5 12 15 5 12 15 5 12 15 Output Current [mA] 4000 3000 1300 1000 4000 3000 1300 1000 1500 625 500 1500 625 500 Input(1) Efficiency(1) Current typ. [mA] [%] 640 86 727 86 747 87 718 87 320 86 359 87 374 87 359 87 735 85 718 87 710 88 368 85 363 86 359 87 Max. Capacitive Load(2) [F] 12000 6000 1000 660 12000 6000 1000 660 3000 520 330 3000 520 330 Notes: Note1: Values at nominal input voltage and full load. Note2: Test by minimum Vin and constant resistor load. E196683 Model Numbering UL60950-1 Certified RP15-__ __ _AW/_ _ Input Voltage Output Voltage Package(4) Control Logic(3) Single or Dual Ordering Examples RP15-2405SAW/P = 24V 4:1 Input, 5V Output, Positive Logic CTRL pin and Trim pin fitted. RP15-4805DAW-HC = 48V 4:1 Input, 5V Output, Premounted Heat-sink (no trim pin with dual output) Notes: Note3: Note4: Standard part is without suffixes and Trim and CTRL pins are not fitted. add suffix "P" for CTRL function with positive logic (1=ON, 0=OFF) and trim pin for single output add suffix "N" for CTRL function with negative logic (0=ON, 1=OFF) and trim pin for single output add suffix -HC for premounted Heat-sink and clips www.recom-power.com REV.: 1/2016 PD-1 RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted BASIC CHARACTERISTICS Parameter Input Voltage Range Condition Min. Typ. Max. nom. Vin = 24V nom. Vin = 48V 9VDC 18VDC 24VDC 48VDC 36VDC 75VDC Vin = 24V DC-DC ON DC-DC OFF 8VDC Vin = 48V DC-DC ON DC-DC OFF 16VDC Under Voltage Lockout (UVLO) 9VDC 18VDC Input Filter Pi-Type Input Reflected Ripple nominal Vin and full load Input Surge Voltage Vin = 24V, 100ms max. Vin = 48V, 100ms max. 50VDC 100VDC Power up Remote ON/OFF 30ms 30ms (5) Start-up time 30mAp-p Operating Frequency Range 360kHz Minimum Load 400kHz 440kHz 0% Optional Output Trim(6) 10.0% measured by 20MHz bandwidth Single with a 1F M/C X7R and 10F T/C 3.3Vout, 5Vout with a 1F M/C X7R and 10F T/C 12Vout, 15Vout Ripple and Noise 75mVp-p 100mVp-p measured by 20MHz bandwidth with a 1F M/C X7R and 10F T/C for Dual each output 100mVp-p Positive Logic DC-DC ON DC-DC OFF Open or 3 < Vr < 15VDC Short or 0 < Vr < 1.2VDC Negative Logic DC-DC ON DC-DC OFF Short or 0 < Vr < 1.2VDC Open or 3 < Vr < 15VDC DC-DC OFF 2.5mA Remote ON/OFF(6) Input current of Remote pin (CTRL) DC-DC ON -0.5mA 1.0mA Notes: Note5: Simulated source impedance of 12H. 12H inductor in series with +Vin. Note6: The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin. If no suffix is specified, the control pin will be omitted. RP15-2405SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 9Vin 24Vin 36Vin 50 45 20 30 40 50 60 70 80 90 80 75 70 65 40 10 85 60 100 Output Current [%] 9 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] continued on next page PD-2 REV.: 1/2016 www.recom-power.com RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP15-4805SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 20 10 30 40 50 60 70 80 85 80 75 70 90 65 100 18 24 Output Current [%] 30 36 42 48 54 60 66 75 Input Voltage [VDC] REGULATIONS Parameter Output Voltage Accuracy Condition Value full load and nominal Vin 1% Voltage adjustability Single output 10% Single Dual 0.2% 0.5% Line Voltage Regulation Load Voltage Regulation 0% to 100% load Cross Regulation Single Dual 0.2% 1.0% asymmetrical 25%<>100% load Transient Response recovery time 5% 25% load step change 250s typ. External Output Trimming Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resis tor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 6 4 RU 5 RD 5 RP15-xx3.3SAW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 Volts RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 KOhms 1 2 3 4 5 6 7 8 9 10 Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 Volts RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 KOhms Trim down % % continued on next page www.recom-power.com REV.: 1/2016 PD-3 RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP15-xx05SA Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 Volts RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 KOhms Trim down % 1 2 3 4 5 6 7 8 9 10 Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 % Volts RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 KOhms 2 3 4 5 6 7 8 9 10 RP15-xx12SA Trim up 1 % Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 Volts RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 KOhms 1 2 3 4 5 6 7 8 9 10 Trim down % Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 Volts RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 KOhms RP15-xx15SA Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 Volts RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 KOhms Trim down % 1 2 3 4 5 6 7 8 9 10 Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 % Volts RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 KOhms PROTECTIONS Parameter Condition Short Circuit Protection (SCP) Over Voltage Protection (OVP) Value continuous, automatic recovery 3.3Vout 5Vout Zener Diode Clamp 12Vout 15Vout 3.7 - 5.4V 5.6 - 7.0V 13.5 - 19.6V 16.8-20.5V Over Load Protection (OLP) % of Iout rated 150% typ. Isolation Voltage I/P to O/P I/P (O/P) to case 1.6kVDC/1 minute 1.0kVDC/1 minute 1G min. Isolation Resistance Isolation Capacitance 1000pF max. Notes: Note7: This power module is not internally fused. An input line fuse must always be used. PD-4 REV.: 1/2016 www.recom-power.com RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted ENVIRONMENTAL Parameter Condition Value without derating with derating Operating Temperature Range -40C to +67C -40C to +105C Maximum Case Temperature +105C Temperature Coefficient 0.02%/C max. Natural convection (20LFM) Natural convection (20LFM) with Heat sink Thermal Impedance 18.2C/Watt 15.8C/Watt Operating Humidity 5% - 95% RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MIL-HDBK-217F Bellcore TR-NWT-000332(8) MTBF 1459 x 103 hours 1330 x 103 hours Derating Graph(9) RP15-4805SAW with Heat-sink 100 80 80 Output Power [%] Output Power [%] RP15-4805SAW 100 60 40 20 0 -40 -20 0 20 40 60 80 67 40 20 0 -40 100 120 105 Ambient Temperature [C] Notes: Note8: Note9: 60 -20 0 20 40 60 80 100 120 105 73 Ambient Temperature [C] BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C. MIL-HDBK 217F Notice 2. Ta = 25C, full load, (Ground, Benign, controlled environment). Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a partnumber not shown here please contact our technical support service at techsupportAT@recom-power.com. SAFETY AND CERTIFICATIONS Certificate Type (Safety) UL General Safety EMC Compliance EMI Standard (10) ESD Radiated Immunity Fast Transient(11) Surge(11) Conducted Immunity Report / File Number E196683 Condition with external filter Air 8kV and Contact 6kV 10 V/m 2kV 1kV 3 Vr.m.s Standard UL60950-1 1st Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 Standard / Criterion EN55022, Class A, Class B EN61000-4-2, Criteria A EN61000-4-3, Criteria A EN61000-4-4, Criteria A EN61000-4-5, Criteria A EN61000-4-6, Criteria A continued on next page www.recom-power.com REV.: 1/2016 PD-5 RP15-AW C3 Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted Input Series Fuse +VOUT +VIN DC C1 C2 Notes: DC -V Note10: The standard modules meet EMI Class A or Class B with external components, see filter suggestions-V below. IN Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series, 220F/100V. LOAD DC/DC Converter OUT C4 EMI Filtering Class A C3 C3 Fuse DC C2 DC C1 LOAD C1 +VOUT +VIN Input LOAD +VOUT +VIN C2 DC LOAD Fuse Input DC -VOUT -VOUT -VIN -VIN C5 C4 L1 Fuse +VOUT +VIN Input DC RP15-48xxS_DAW C1 C2 6.8F/50V 1812 MLCC 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC DC EMI Filtering Class B LOAD RP15-24xxS_DAW Fuse C1 6.8F/50V 1812 MLCC C3/C4 C2 DC C3 -VOUT LOAD C1 C3 +VOUT +VIN 470pF/2kV 1808 MLCC DC -VOUT -VIN 470pF/2kV 1808 MLCC LOAD MODEL Input C2 C4 C4 -VIN C5 C3 DC LOAD C2 +VOUT +VIN Input DC C1 L1 Fuse +VOUT +VIN Input LOAD Fuse C5 C4 C1 C2 C3 DC LOAD L1 DC -VOUT -VIN -VOUT -VIN C4 MODEL C1 C5 6.8F/50V 1812 MLCC +V L1 FuseRP15-24xxS_DAW Input C4 +VOUT C2 C3 C4/C5 L1 N/A 6.8F/50V 1812 MLCC 470pF/2kV 1808 MLCC CMC: 325H ref: WE 744290321 ref.: CMC-06 2.2F/100V 1812 MLCC 1000pF/2kV 1808 MLCC 325H ref: WE 744290321 ref.: CMC-06 LOAD IN DC C2 RP15-48xxS_DAW C3 2.2F/100V 1812 DC MLCC 2.2F/100V 1812 MLCC -VOUT LOAD C1 -VIN C4 DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 25.4 x 25.4 x 9.9mm 31.4 x 25.4 x 16.5mm Package Weight without Heat-sink with Heat-sink 15g 21.44g continued on next page PD-6 REV.: 1/2016 www.recom-power.com RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted Dimension Drawing (mm) 25.4 5.60 O 1.0 20.32 20.32 10.16 6 Bottom View Standard 1 O1.60 +0.15/-0 10.16 5 4 6 Bottom View CTRL version 20.32 4 2.54 2.54 9.90 25.4 2 1 5.08 2 3 5.08 2.54 Top View Pin Connections Dimension Drawing (mm) with Heat-sink Pin # 24.20 24.20 Top View Heat-sink Single Single /P or /N Dual Dual /P or /N 1 +Vin +Vin +Vin +Vin 2 -Vin -Vin -Vin -Vin 3 no Pin CTRL no Pin CTRL 4 +Vout +Vout +Vout +Vout 5 no Pin Trim Com Com 6 -Vout -Vout -Vout -Vout 5.60 O 1.0 25.4 5.85 16.5 9.90 Case Tolerance 0.5mm Pin Pitch Tolerance 0.25mm XX.X 0.5mm XX.XX 0.25mm 20.32 25.4 2.54 31.4 www.recom-power.com REV.: 1/2016 PD-7 RP15-AW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted PACKAGING INFORMATION Parameter Packaging Quantity Type without Heat-sink Tube with Heat-sink Tray Storage Temperature Range Value 8pcs. 20pcs. -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM's explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PD-8 REV.: 1/2016 www.recom-power.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: RECOM: RP15-2405DAW RP15-2405DAW/N RP15-2405DAW/N-HC RP15-2405DAW/P RP15-2405DAW/P-HC RP152405DAW-HC RP15-2405SAW RP15-2405SAW/N RP15-2405SAW/N-HC RP15-2405SAW/P RP15-2405SAW/P-HC RP15-2405SAW-HC RP15-2412DAW RP15-2412DAW/N RP15-2412DAW/N-HC RP15-2412DAW/P RP152412DAW/P-HC RP15-2412DAW-HC RP15-2412SAW RP15-2412SAW/N RP15-2412SAW/N-HC RP15-2412SAW/P RP15-2412SAW/P-HC RP15-2412SAW-HC RP15-2415DAW RP15-2415DAW/N RP15-2415DAW/N-HC RP152415DAW/P RP15-2415DAW/P-HC RP15-2415DAW-HC RP15-2415SAW RP15-2415SAW/N RP15-2415SAW/N-HC RP15-2415SAW/P RP15-2415SAW/P-HC RP15-2415SAW-HC RP15-243.3SAW RP15-243.3SAW/N RP15243.3SAW/N-HC RP15-243.3SAW/P RP15-243.3SAW/P-HC RP15-243.3SAW-HC RP15-4805DAW RP154805DAW/N RP15-4805DAW/N-HC RP15-4805DAW/P RP15-4805DAW/P-HC RP15-4805DAW-HC RP154805SAW RP15-4805SAW/N RP15-4805SAW/N-HC RP15-4805SAW/P RP15-4805SAW/P-HC RP15-4805SAW-HC RP15-4812DAW RP15-4812DAW/N RP15-4812DAW/N-HC RP15-4812DAW/P RP15-4812DAW/P-HC RP154812DAW-HC RP15-4812SAW RP15-4812SAW/N RP15-4812SAW/N-HC RP15-4812SAW/P RP15-4812SAW/P-HC RP15-4812SAW-HC RP15-4815DAW RP15-4815DAW/N RP15-4815DAW/N-HC RP15-4815DAW/P RP154815DAW/P-HC RP15-4815DAW-HC RP15-4815SAW RP15-4815SAW/N RP15-4815SAW/N-HC RP15-4815SAW/P RP15-4815SAW/P-HC RP15-4815SAW-HC RP15-483.3SAW RP15-483.3SAW/N RP15-483.3SAW/N-HC RP15483.3SAW/P RP15-483.3SAW/P-HC RP15-483.3SAW-HC