Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
MAXISS Series™
Multi AXIS Servo IPM
100 Amperes/600 Volts
PM100CBS060
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Under Voltage
– Over Temperature by
On-Chip Temperature
Sensor
□Low Loss Using
4th Generation
IGBT Chip
Applications:
□Motion Control
□Ser vo Control
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM100CBS060 is a 600V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 060
Outline Drawing and Circuit Diagram
A
E
DFGG
G
H
BJ
K
L (11 TYP.)
M
Y
AA
ZT
Q
SSR SS
C
U
V
W
X
AC AB
T
N
P
1. VWPC
2. WP
3. VWP1
4. VVPC
5. VP
6. VP1
7. VUPC
8. UP
9. VUP1
10. VNC
11. VN1
12. WN
13. VN
14. UN
15. FO
TERMINAL CODE
W
LABEL
VUNP
14710 15
FO
Rfo
Rfo = 1.5K OHM
VNC WNVN1 VN
NWVUP
UNVWPC VVPC
WPVP
VWP1 VVP1
VUPC
UPVUP1
SI
INVCC
GND
GND OUT OT
SI
INVCC
GND
GND OUT OT
SI
INVCC
GND
GND OUT OT
SI
INVCC
GND
GND OUT OT
SI
INVCC
GND
GND OUT OT
SI
INVCC
GND
GND OUT OT
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 1.97 50.0
C 1.18 30.0
D 0.3 7.0
E 4.17±0.1 106.0±0.3
F 0.94 23.79
G 0.40 10.16
H 0.34 8.5
J 1.54 39.0
K 0.10 2.5
L 0.10 2.54
M 0.98 25.0
N 5.5 Dia. Dia 5.5
P 0.28 Rad. Rad. 7.0
Dimensions Inches Millimeters
Q 0.12 3.0
R 0.59 15.0
S 0.75 19.0
T 0.39 10.0
U 0.24 6.0
V 1.10 28.0
W 0.08 2.0
X 0.26 6.5
Y 0.43 11.0
Z 0.04 1.0
AA 0.03 0.64
AB 0.20 5.0
AC 0.35 9.0
PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Ser vo IPM
100 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100CBS060 Units
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature*TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws —31 in-lb
Mounting Torque, M5 Main Terminal Screws —31 in-lb
Module Weight (Typical) —400 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 400 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Vrms
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC100 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes
Collector Dissipation PC568 Watts
Power Device Junction Temperature Tj-20 to 150 °C
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VNC)V
FO VD +0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 20 mA
*TC Measure Point (Under the Chip)
ARM UPVPWPUNVNWN
AXIS IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X 83.3 83.3 41.8 41.8 16.8 16.8 70.8 70.8 54.3 54.3 29.3 29.3
Y 4.9 -4.8 4.9 -4.8 4.9 -4.8 -1.2 -10.8 -1.2 -10.8 -1.2 -10.8
(mm)
W
X
BOTTOM VIEW
Y
-Y
V
UNP
3
PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Ser vo IPM
100 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C——1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C——10 mA
Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V —2.2 3.3 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, —1.7 2.3 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 100A, —1.7 2.3 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.8 1.2 2.4 µS
trr VD = 15V, VCIN = 0 ~ 15V, —0.15 0.3 µS
tC(on) VCC = 300V, IC = 100A, —0.4 1.0 µS
toff Tj = 125°C, Inductive Load —2.4 3.3 µS
tC(off) —0.5 1.0 µS
Control Sector
Over Current Trip Level OC Tj = -20°C, VD = 15V ——470 Amperes
Tj = 25°C, VD = 15V 220 290 390 Amperes
Tj = 125°C, VD = 15V 158 ——Amperes
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V —360 —Amperes
Over Current Delay Time toff(OC) VD = 15V —10 —µS
Ov er Temperature Protection O T Trip Lev el 135 145 155 °C
(Detect Tj of IGBT Chip) OTRReset Level —125 —°C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVRReset Level —12.5 —Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —40 60 mA
VD = 15V, VCIN = 15V, VXP1-VXPC —13 18 mA
Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts
Fault Output Current IFO(H) VD = 15V, VFO = 15V ——0.01 mA
IFO(L) VD = 15V, VFO = 15V —10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 —mS
PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Ser vo IPM
100 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c´)Q Each IGBT* ——0.22** °C/Watt
Rth(j-c´)F Each FWDi* ——0.36** °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, ——0.046 °C/Watt
Thermal Grease Applied
*TC measured point is just under the chips.
**If you use this value, Rth(f-a) should be mesured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts
Control Supply Voltage*** VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC,≤ 0.8 Volts
Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC ≥ 4.0 Volts
PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak.
5
PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Ser vo IPM
100 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
00 12 1413 1615 17 18
0.5
0
1.0
1.5
2.0
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
04020 8060 100 120
0.5
0
1.0
1.5
2.0
Tj = 25°C
Tj = 125°C
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
VCE(SAT), (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
Tj = 25°C
Tj = 125°C
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 0.5 1.0 1.5 2.0
40
0
Tj = 25o
C
80
120
100
60
20
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101
101102103
100
10-1
101
100
10-1
101
100
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING ENERGY, ESW(on), ESW(off), (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
N-SIDE
P-SIDE
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, -IC, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
100
103
10-1
10-2
I
rr
102
101
100
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
DIODE FORWARD CURRENT, -IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
103
102
101
Tj = 25°C
Tj = 125°C
VD = 15V
0 1.0 2.01.50.5 2.5 CARRIER FREQUENCY, fC, (kHz)
CIRCUIT CURRENT, ID, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
01052015 25
40
20
0
VD = 15V
60
100
80 Tj
=
25°C
V
D
= 17V 13
15
101102103
ton
toff
tc(on)
tc(off)
101102103
ESW(off)
101102
ESW(on)
VD = 15V IC = 100A
INDUCTIVE LOAD
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = 15V
INDUCTIVE LOAD
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VD = 15V
trr
PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Ser vo IPM
100 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
-40 -20 0 20 40 60 80 100 120 140
4
2
0
10
14
12
6
8
CONTROL SUPPLY VOLTAGE, V
D,
(VOLTS)
OVER CURRENT TRIP LEVEL, OC, (V
D
= 15V) = 1.0
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
12 13 15 1714 16 18
0.4
0
0.8
1.0
1.2
0.6
0.2
T
j
= 25°C
OVER CURRENT TRIP LEVEL, OC, (T
j
= 25°C) = 1.0
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
0.4
0.2
0
1.0
0.6
0.8
1.2
V
D
= 15V
-40 -20 0 20
JUNCTION TEMPERATURE, T
j
, (°C)
FAULT OUTPUT PULSE WIDTH TRIP LEVEL,
t
FO,
(RATIO)
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
40 60 80 100 120 140-40 -20 0 20
JUNCTION TEMPERATURE, T
j
, (°C)
40 60 80 100 120 140
0.4
0.2
0
1.0
1.2
0.6
0.8
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,
TRIP RESET LEVEL, UV
t
, UV
r
, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
V
D
= 15V
UV
t
UV
r
T
j
= 25°C
