Description
The A4402 is a dual-output regulator, combining in a single
package a constant on-time buck regulator and a linear regulator
(LDO)—each with adjustable output voltages. It is ideal for
applications that require two regulated voltages, such as in
microcontroller- or DSP-based applications requiring core
and I/O voltage rails.
The buck regulator output supplies the adjustable linear
regulator to reduce power dissipation and increase overall
efficiency. The switching regulator is capable of operating
above 2 MHz, allowing the use of small low value inductors
and capacitors while avoiding sensitive EMI frequency bands
such as AM radio in automotive applications.
Protection features include undervoltage lockout and thermal
shutdown. In case of a shorted load, each regulator features
overcurrent protection.
The device has an integrated power-on reset with adjustable
delay to monitor LDO output voltage and provide a signal that
can be used to reset a DSP or microcontroller. It also includes
a watchdog circuit.
The A4402 is provided in a 16-pin TSSOP, with exposed pad
for enhanced thermal dissipation. It is lead (Pb) free, with
100% matte tin leadframe plating.
4402-DS, Rev. 7
Features and Benefits
2 MHz switching frequency
Adjustable soft start timer
Watchdog input
Power-on reset output
Adjustable buck and linear regulators
Enable input
6 to 50 V supply voltage range
Overcurrent protection
Undervoltage lockout (UVLO)
Thermal shutdown protection
Constant On-Time Buck Converter
With Integrated Linear Regulator
Package: 16-pin TSSOP with exposed
thermal pad (suffix LP)
Typical Application
Not to scale
A4402
ENB VO2
NPOR
GND
GND
GND
1F
3.3 V
250 mA
VO2
L1
33 H
VIN1
LX
FB1
10 F
VBAT
FB2
VIN2
POR
CPOR
TSET
CTSET
5V
0.1 F
ISEN
VLIN
VSW
Switching Regulator Output
Linear Regulator Output
A 4402
TON
0.01 F
4
RSENSE .7 F
20
Rton
750 k
k
k
WDI
0.33 F
0.15 F
k
R1
31.6
k
R2
9.76
R3
10
R4
5.62
k
4.7 k
BOOT
AUTOMOTIVE (“K” VERSION)
Power steering control units
Transmission control units
Lighting control units
• Infotainment
• Cluster
• Centerstack
Other body control
COMMERCIAL (“E” VERSION)
Photo and inkjet printers
• Industrial controls
Distributed power systems
• Networking applications
• Point-of-sale
• Security systems
Applications:
Efficiency vs. Output Current
90
85
80
75
70
65
60
0 200 800600400 1000 1200
I
OUT
(mA)
Efficiency %
VOUT (V)
5
3.3
Data is for reference only. Efficiency data from circuit shown in left panel.
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
2
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Absolute Maximum Ratings
Characteristic Symbol Notes Rating Unit
VIN1 Pin VIN1 –0.3 to 50 V
VIN2 Pin VIN2 –0.3 to 7 V
LX Pin VLX –1 to 50 V
ISEN Pin VISEN –0.5 to 1 V
ENB Pin VENB –0.3 to 7 V
VO2 Pin VO2 –0.3 to 7 V
WDI Pin VWDI –0.3 to 6 V
TON Pin VTON –0.3 to 7 V
FB1 and FB2 Pins VFBx –0.3 to 7 V
NPOR VNPOR –0.3 to 6.5 V
TSET Pin VTSET –0.3 to 7 V
POR Pin VPOR –0.3 to 6 V
BOOT Pin VBOOT VLX to VIN1+ 7 V
Ambient Operating Temperature TA
Range E –40 to 85 °C
Range K –40 to 150 °C
Junction Temperature TJ(max) 150 °C
Storage Temperature Range Tstg –40 to 150 °C
Selection Guide
Part Number Ambient Operating
Temperature, TA Packing Package
A4402ELPTR-T –40°C to 85°C 4000 pieces per 13-in. reel 16-pin TSSOP with exposed thermal pad
A4402KLPTR-T –40°C to 150°C
Thermal Characteristics
Characteristic Symbol Test Conditions* Value Unit
Package Thermal Resistance RθJA On 4-layer PCB based on JEDEC standard 34 ºC/W
*Additional thermal information available on the Allegro website.
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
3
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Functional Block Diagram
ENB
VO2
NPOR
VFB2
Internal
Regulator
VIN1
ENB 1
3.3 V
250 mA
VO2
FAULT
TSD
VIN2
L1
33 H
LX
FB1
BOOT
Switch PWM
Control
Switch
Disable
Boot
Charge
10
VBAT
FB2
VIN2
POR
CPOR
Soft Start
Ramp Generator
Watchdog Timer
TSET
CTSET
VREF
VREF
VREF
VSW
VLIN
5V
0.1
ISEN
VSW
TON
VREG
VREG
0.01
4.7
20
VIN1
Rton
750 k
k
k
k
4.7 k
k
k
WDI
WDI
0.15 F
F
0.33
R3
10
R4
5.62
R
RSENSE
1
31.6
R2
9.76
GND
GND
F
FF
F
F
Pin-out Diagram
Terminal List Table
Number Name Function
1 TON On time setting terminal
2 GND Ground
3 FB2 Feedback for VLIN
4 VIN2 Input voltage 2
5 VO2 Regulator 2 output
6 WDI Watchdog input
7 TSET Soft start and watchdog timing capacitor terminal
8 NPOR Fault output
9 FB1 Feedback for VSW
10 POR POR delay
11 ISEN Current sense, limit setting for switching regulator, connect to GND
through series resistor
12 BOOT Boot node for LX
13 LX Switching regulator output
14 GND Ground
15 VIN1 Input voltage 1
16 ENB Enable input
PAD Exposed thermal pad
TON
GND
FB2
VIN2
VO2
WDI
TSET
NPOR
ENB
VIN1
GND
LX
BOOT
ISEN
POR
FB1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
PAD
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
4
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Continued on the next page…
ELECTRICAL CHARACTERISTICS1 valid for Temperature Range E version at TJ = 25°C and for Temperature Range K
version at TJ = –40°C to 150°C, VIN1 = 6 to 50 V (unless otherwise noted)
Characteristics Symbol Test Conditions Min. Typ. Max. Unit
Supply Quiescent Current IIN(Q) ENB = 5 V, IOUT = ISW+ILIN = 0 mA, 13.5 V < VIN1 < 50 V 10 mA
ENB = 0 V, 13.5 V< VIN1 < 18 V, IOUT = ISW+ ILIN = 0 mA 1 A
ENB Logic Input Voltage VENB VENB rising 2.0 2.28 2.56 V
ENB Hysteresis VENBHYS100 mV
ENB Logic Input Current2IENB High input level, VENB = 3 V 100 A
Low input level, VENB < 0.4 V –2 2 A
Linear Regulator
Feedback Voltage VFB2 1 mA < IO2 < 250 mA, 3.3 V < VIN2 < 5 V 1.156 1.180 1.204 V
VO2 Undervoltage Lockout
Threshold VO2UVLO V
O2 rising based on FB voltage 0.896 0.944 0.990 V
VO2 Undervoltage Lockout
Hysteresis VO2UVHYS 30 50 70 mV
Feedback Input Bias Current2IFB2 –100 100 400 nA
Current Limit IO2 250 350 mA
Switching Regulator
Feedback Voltage VFB1 I
OUT = ISW+ ILIN = 1 mA to 1.0 A, 8 V < VIN1 < 18 V 1.139 1.180 1.221 V
Feedback Input Bias Current IFB1 V
IN1 = 6 V –400 –100 100 nA
Switcher On Time ton
VIN1 = 19.25 V, Rton = 750 k 450 640 830 ns
VIN1 = 13.5 V, Rton = 750 k165 230 300 ns
VIN1 = 8 V, Rton = 750 k1050 1480 1925 ns
ton Low Voltage Threshold VPL VIN1 rising 8.1 9 9.9 V
ton High Voltage Threshold VPH VIN1 rising 15.75 17.5 19.25 V
Changeover Hysteresis VHYS – 250 – mV
Minimum On-time tonmin 80 ns
Minimum Off-time toffmin 130 ns
Buck Switch On-Resistance RDS(on) TJ = 25°C, ILOAD = 1 A 400 m
TJ = 125°C, ILOAD = 1 A 650 m
ISEN Voltage VISEN –200 mV
Valley Current Limit Threshold Ilim RSENSE = 0.27 740 mA
6 V < VIN1 < 8 V 550 mA
Protection Circuitry
NPOR Output Voltage VNPOR I
NPOR = 1 mA 400 mV
NPOR Leakage Current INPOR V
NPOR = 5.5 V 1.5 A
NPOR Reset VNPORRESET 20 k pullup connected to VOUT2 0.7 V
Thermal Shutdown Threshold TJTSD T
J rising 170 ºC
Thermal Shutdown Hysteresis TJTSDHYS15 ºC
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
5
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
ELECTRICAL CHARACTERISTICS1 (continued) valid for Temperature Range E version at TJ = 25°C and for Temperature
Range K version at TJ = –40°C to 150°C, VIN1 = 6 to 50 V (unless otherwise noted)
Characteristics Symbol Test Conditions Min. Typ. Max. Unit
Timing Circuitry
TSET Current, Watchdog Mode ITSETWDI NPOR = high 7 10 14 A
TSET Valley Voltage, Watchdog Mode VTRIP – 1.2 – V
TSET Reset Voltage, Watchdog Mode VRESET – 0.48 – V
WDI Frequency fWDI100 kHz
WDI Duty Cycle DCWDI 10 90 %
WDI Logic Input VWDI(0) VIN2 ×
0.55 – – V
WDI Logic Input Current2IWDI VWDI = 0 to 5 V –20 < 1.0 20 A
WDI Input Hysteresis VWDIHYS300 mV
TSET Current, Soft Start Mode ITSETSS NPOR = low 14 20 26 A
POR Current IPOR 3.92 5.60 7.28 A
1Temperature Range E version tested at TJ = 25°C with performance from –40°C to 85°C guaranteed by design and characterization.
2For input and output current specifications, negative current is defined as coming out of (sourcing) the specified pin.
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
6
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
VIN1
VIN1
ENB
ENB
VSW
VO2
NPOR
UVLO Rising
UVLO Rising
tpor
tss
UVLO Falling
UVLO Falling
6 V
18 V
VSW
VO2
NPOR
tpor
tss
VPOR
VCTSET
UVLO Rising
tpor
UVLO Rising
tpor
tss
Power-Up and Power-Down Timing Diagrams
Using ENB
Using VIN1
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
7
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Watchdog Timing Diagram
ENB
UVLO Rising
Vreset
Vtrip
VSW
NPOR
tpor
tss
WDI
VO2
VTSET
twait
tpor
twait
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
8
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Functional Description
Basic Operation The A4402 contains a fixed on-time, adjust-
able voltage buck switching regulator with valley sensing current
mode control, and an adjustable linear regulator designed to run
off the buck regulator output. The constant on-time converter
maintains a constant output frequency because the on-time is
inversely proportional to the supply voltage. As the input voltage
decreases, the on-time is increased, maintaining a relatively con-
stant period. Valley mode current control allows the converter to
achieve very short on-times because current is measured during
the off-time.
The device is enabled via the ENB input. When the ENB pin
is pulled high, the converter starts-up under the control of an
adjustable soft start routine whose ramp time is controlled by an
external capacitor.
Under light load conditions, the switch enters pulse-skipping
mode to ensure regulation is maintained. This effectively changes
the switcher frequency. The frequency also is affected when the
switcher is operating in discontinuous mode. In order to maintain
a wide input voltage range, the switcher period is extended when
either the minimum off-time at low VIN1
, is reached or the mini-
mum on-time at high VIN1
.
Switcher Overcurrent Protection The converter utilizes
pulse-by-pulse valley current limiting, which operates when the
current through the sense resistor rises to VISEN
. During an over-
load condition, the switch is turned on for a period determined
by the constant on-time circuitry. The switch off-time is extended
until the current decays to the current limit value set by the
selection of the sense resistor, at which point the switch turns on
again. Because no slope compensation is required in this control
scheme, the current limit is maintained at a reasonably constant
level across the input voltage range.
Figure 1 illustrates how the current is limited during an overload
condition. The current decay (period with switch off) is propor-
tional to the output voltage. As the overload is increased, the out-
put voltage tends to decrease and the switching period increases.
VIN1 and VIN2 VIN1 is a high voltage input, designed to with-
stand 50 V. Bulk capacitance of at least 10 μF should be used to
decouple input supply VIN1. The VIN2 input is used to supply
the linear regulator and should be connected directly to the output
of the switching regulator when the target for the VSW voltage is
between 3 and 5.5 V. For voltages outside of that range, the bias
supply for the IC is taken from VIN1 directly and affects overall
efficiency.
For applications where the switcher voltage is greater than 5 V, a
second supply between 3 and 5.5 V can be used to supply VIN2
bias current and the linear regulator. Note that the current into the
VIN2 supply must supply both the idd bias current and any cur-
rent load on the linear regulator.
Output Voltage Selection The output voltage on each of the
two regulators is set by a voltage divider off the regulator output,
as follows:
VSW VFB1
=,
R2
R1 + R2
VLIN VFB2
=.
R4
R3 + R4
(1)
(2)
In order to maintain accuracy on the regulators the equivalent
impedance on the FB node (R1 parallel with R2) should be
approximately 10 kΩ.
Current Limit level
Inductor current operating at maximum load
Maximum load
Constant On -Time
Constant On -Time
CurrentCurrent
Time
Constant period
Current Limit level
Inductor current operating in a “soft overload
Overload
Time
Extended period
Figure 1. Current limiting during overload
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
9
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
FB Both output regulators use a resistive feedback network to set
the output voltage. To prevent introducing noise into the FB net-
work it is important to keep the total impedance of the FB nodes
low enough to prevent noise injection. For commercial applica-
tions it is recommended that the impedances on the FB nodes are
less than 50 kΩ. For automotive applications it is recommended
that the total impedance of the FB nodes is less than 25 kΩ.
TSET The TSET pin serves a dual function by controlling the
timing for both the soft start ramp and the WDI input. The current
sourced from the TSET pin is dependant on the state of NPOR.
There are two formulas for calculating the time constants. CTSET
must be selected so that both the WDI frequency and soft start
requirements are met. The formulas for calculating WDI and soft
start timing are:
tWDI 7.2 × 9.6
×
104 × CTSET , and
=
(3)
tSS 6.0 × 6.0
×
104 × CTSET ,
=
(4)
where CTSET is the value of the capacitor and the results,
tx, are in s.
Watchdog The WDI input is used to monitor the state of a DSP
or microcontroller. A constant current is driven into the capacitor
on TSET, causing the voltage on the TSET pin to ramp upward
until, at each rising edge on the WDI input, the ramp is pulled
down to VRESET. If no edge is seen on the WDI pin before the
ramp reaches VTRIP , the NPOR pin is pulled low.
The watchdog timer is not activated until the WDI input sees one
rising edge. If the watchdog timer is not going to be used, the
WDI pin should be pulled to ground with a 4.7 kΩ resistor.
Soft Start During soft start, an internal ramp generator and the
external capacitor on TSET are used to ramp the output voltage
in a controlled fashion. This reduces the demand on the exter-
nal power supply by limiting the current that charges the output
capacitor and any DC load at startup. Either of the following
conditions are required to trigger a soft start:
• ENB pin input rising edge
• Reset of a TSD event
When a soft start event occurs, VO2 is held in the off state until
the soft start ramp timer expires. Then the regulator will power
up normally. Refer to timing diagrams for details.
BOOT A bootstrap capacitor is used to provide adequate charge
to the NMOS switch. The boot capacitor is referenced to LX
and supplies the gate drive with a voltage larger than the supply
voltage. The size of the capacitor must be 0.01 μF, X7R type, and
rated for at least 25 V.
TON A resistor from the TON input to VIN1 sets the on-time of
the converter for a given input voltage. The formula to calculate
the on-time, tON (ns), is:
tON 3.12–12 + 60
×
10–9
=.
VIN1
RTON
(5)
When the supply voltage is between 9 and 17.5 V, the switcher
period remains constant, at a level based on the selected value
of Rton . At voltages lower than 9 V and higher than 17.5 V, the
period is reduced by a factor of 3.5.
If a constant period is desired over varying input voltages, it is
important to select an on-time that under worst case conditions
will not exceed the minimum off-time or minimum on-time of the
converter. For reasonable input voltage ranges, the period of the
converter can be held constant, resulting in a constant operating
frequency over the input supply range.
More information on how to choose Rton can be found in the
Application Information section.
ISEN The sense input is used to sense the current in the diode
during the off-time cycle. The value for RSENSE is obtained by the
formula:
RSENSE = VISEN / IVALLEY , (6)
where IVALLEY is the lowest current measured through the induc-
tor during the off-time cycle.
It is recommended that the current sense resistor be sized so that,
at peak output current, the voltage on ISEN does not exceed
–0.5 V. Because the diode current is measured when the inductor
current is at the valley, the average output current is greater than
the IVALLEY value. The value for IVALLEY should be:
IVALLEY = IOUT(av) – 0.5 IRIPPLE + K , (7)
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
10
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
where:
IOUT(av) is the average of both output currents,
IRIPPLE is the inductor ripple current, and
K is a guardband margin. The peak current in the switch is then:
IPEAK = IVALLEY + IRIPPLE . (8)
The valley current must be calculated so that, at the worst-case
ripple, the converter can still supply the required current to the
load. Further information on how to calculate the ripple current is
included in the Application Information section.
ENB An active high input enables the device. When set low, the
device enters sleep mode; all internal circuitry is disabled, and the
part draws a maximum of 1 μA.
Thermal Shutdown When the device junction temperature, TJ
,
is sensed to be at TJTSD, a thermal shutdown circuit disables the
regulator output, protecting the A4402 from damage.
Power-on Reset Delay The POR function monitors the VFB2
voltage and provides a signal that can be used to reset a DSP or
microcontroller. A POR event is triggered by either of the
following conditions:
• VFB2 falls below its UVLO threshold. This occurs if the current
limit on either regulator is exceeded, or if the switcher voltage
falls due to TSD.
After a rising edge on the WDI input, the voltage on TSET
reaches VTRIP.
An open drain output, through the NPOR pin, is provided to
signal a POR event to the DSP or microcontroller. The reset
occurs after an adjustable delay, tPOR, set by an external capacitor
connected to the POR pin. The value of tPOR is calculated using
the following formula:
tPOR = 214 × 103 × CPOR , (9)
where CPOR is the value of the POR capacitor in μF, and tPOR is
the POR time in seconds.
Shutdown The buck regulator will shutdown if one of the fol-
lowing conditions is present:
• TSD
• ENB falling edge
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
11
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Switcher On-Time and Switching Frequency In order for
the switcher to maintain regulation, the energy that is transferred
to the inductor during the on-time must be transferred to the out-
put capacitor during the off-time. This relationship must be main-
tained for stable operation and governs the fundamental operation
of a switching regulator. Each component along the current path
changes the voltage across the inductor and therefore the energy
that is transferred during each cycle. Summing the voltage from
VIN to VOUT during each cycle gives a relationship of the voltage
across the inductor during the on-time and during the off-time.
These terms are represented as VON and VOFF
.
Given a target operating frequency, represent tON as:
tON = T × D (10)
where T equals 1 / fSW , and D is the duty cycle.
Duty cycle can be represented as the voltage across the inductor
during the off-time, divided by the total voltage of the off-time
and on-time:
D = VOFF / (VOFF + VON ) (11)
Next, determine the voltage drops during the on cycle and the
off cycle. Figure 2 shows the current path during the on-time and
off-time.
Creating voltage summation during each cycle will give equa-
tions to represent VON and VOFF
:
VON = VINVOUT – (IOUT × RL ) – (RDS × IOUT
) (12)
VOFF = VOUT + (IOUT × RL ) + Vf + (RS × IOUT
) (13)
Now substituting VON and VOFF into equation 11 gives a com-
plete formula for duty cycle as it relates to the voltage across the
inductor:
D=
VOUT × (IOUT× RL ) + Vf + ( RS× IOUT)
VOUT + (IOUT× RL ) + Vf + ( RS× IOUT) +
VIN VOUT(IOUT× RL ) ( RDS+ IOUT)
(14)
The effects of the voltage drop across the inductor resistance and
trace resistance do have an effect on the switching frequency.
However, the frequency variation due to these factors is small
and is covered in the variation of the switcher period, TSW , which
is ±25% of the target. Removing these current-dependent terms
simplifies the equation:
D=
VOUT + Vf + ( RS× IOUT)
VOUT + Vf + ( RS× IOUT) +
VIN VOUT( RDS× IOUT)
(15)
Further simplification and grouping of terms yields:
D=
VOUT + Vf + ( RS× IOUT)
VIN + Vf + ( RS× IOUT) ( RDS× IOUT)
(16)
Substitute this simplified expression for duty cycle back into
equation 10. The following formula results in the on-time, given
a target switching frequency:
tON =
VOUT + Vf + ( RS× IOUT)
VIN + Vf + ( RS× IOUT) ( RDS× IOUT)
1
fSW
(17)
The formulas above describe how tON changes based on input and
load conditions. Because load changes are minimal, and the out-
put voltage is fixed, the dominant factor that effects on-time is the
input voltage. The converter is able to maintain a constant period
over a varying supply voltage because the on-time is proportional
to the input voltage. The current into the TON terminal is derived
from a resistor tied to VIN1, which sets the on-time proportional
to the supply voltage. Selecting the resistor value, based on the
tON calculated above, is done using the following formula:
RTON =
3.12 × 10
–12
(tON 60 × 10
–9
)× VIN
(18)
After the resistor is selected and a suitable tON is found, it must
be demonstrated that tON does not, under worst-case conditions,
Application Information
VIN1
Control Logic
V
OUT
On Cycle
Off Cycle
Vsw
VRL
Vf
VRS VRL
Figure 2. Current limiting during overload
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
12
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
exceed the minimum on-time or minimum off-time of the con-
verter. The minimum on-time occurs at maximum input voltage
and minimum load. The maximum off-time occurs at minimum
supply voltage and maximum load. For supply voltages below
9.5 V and above 17 V, refer to the Low Voltage Operation section.
Low and High Voltage Operation The converter can run at
very low input voltages. With a 5 V output, the minimum input
supply can be as low as 6 V. When operating at high frequencies,
the on-time of the converter must be very short because the avail-
able period is short. At high input voltages the converter must
maintain very short on-times, while at low input voltages the con-
verter must maintain long off-times. Rather than limit the supply
voltage range, the converter solves this problem by automatically
increasing the period by a factor of 3.5. With the period extended,
the converter will not violate the minimum on-time or off-time.
If the input voltage is between 9.5 V and 17 V, the converter will
maintain a constant period. When calculating worst-case on-times
and off-times, make sure to use the multiplier if the supply volt-
age is between those values.
When operating at voltages below 8 V, additional care must be
taken when selecting the inductor and diode. At low voltages
the maximum current may be limited due to the IR drops in the
current path. When selecting external components for low voltage
operation, the IR drops must be considered when determining
on-time, so the complete formula should be used to make sure the
converter does not violate the timing specification.
Inductor Selection Choosing the right inductor is critical to
the correct operation of the switcher. The converter is capable of
running at frequencies above 2 MHz. This makes it possible to
use small inductor values, which reduces cost and board area.
The inductor value is what determines the ripple current. It is
important to size the inductor so that under worst-case conditions
IVALLEY equals IAV minus half the ripple current plus reasonable
margin. If the ripple current is too large, the converter will be
current limited. Typically peak-to-peak ripple current should be
limited to 20% to 25% of the maximum average load current.
Worst-case ripple current occurs at maximum supply voltage.
After calculating the duty cycle, DC, for this condition, the ripple
current can be calculated. First to calculate DC:
DC =.
VIN1(max) + Vf + (VSENSE× IPEAK )
VSW+ Vf + (VSENSE× IPEAK )
(19)
Using the duty cycle, a ripple current can be calculated using the
following formula:
LDC
=,
IRIPPLE
VIN1 VOUT fSW(min)
1
××
(20)
where IRIPPLE is 25% of the maximum load current, and fSW(min)
is the minimum switching frequency (nominal frequency minus
25%). For the example used above, a 1 A converter with a supply
voltage of 13.5 V was the design objective. The supply voltage
can vary by ±10%. The output voltage is 5 V, Vf is 0.5 V, VSENSE
is 0.15, and the desired frequency is 2.0 MHz. The duty cycle
is calculated to be 36.45%. The worst-case frequency is 2 MHz
minus 20% or 1.6 MHz. Using these numbers in the above
formula shows that the minimum inductance for this converter is
9.6 μH.
Output Capacitor The converter is designed to operate with
a low-value ceramic output capacitor. When choosing a ceramic
capacitor, make sure the rated voltage is at least 3 times the
maximum output voltage of the converter. This is because the
capacitance of a ceramic decreases as they operate closer to their
rated voltage. It is recommended that the output be decoupled
with a 10 μF, X7R ceramic capacitor. Larger capacitance may be
required on the outputs if load surges dramatically influence the
output voltage.
Output ripple is determined by the output capacitance and the
effects of ESR and ESL can be ignored assuming recommended
layout techniques are followed. The output voltage ripple is
approximated by:
=.
IRIPPLE
VRIPPLE 4 × fSW × COUT
(21)
Input Capacitor The value of the input capacitance affects
the amount of current ripple on the input. This current ripple is
usually the source of supply side EMI. The amount of interfer-
ence depends on the impedance from the input capacitor and
the bulk capacitance located on the supply bus. Adding a small
value, 0.1 μF , ceramic capacitor as close to the input supply pin
as possible can reduce EMI effects. The small capacitor will help
reduce high frequency transient currents on the supply line. If
further filtering is needed it, is recommended that two ceramic
capacitors be used in parallel to further reduce emissions.
Rectification Diode The diode conducts the current during the
off-cycle. A Schottky diode is needed to minimize the forward
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
13
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
drop and switching losses. In order to size the diode correctly, it
is necessary to find the average diode conduction current using
the formula below:
=,
ID(av) ILOAD × (1 – DC(min))
(22)
where DC (min) is defined as:
DC (min) =,
VSW+Vf
VIN1+Vf
(23)
where VIN1 is the maximum input voltage and Vf is the maximum
forward voltage of the diode.
Average power dissipation in the diode is:
=,
PD(diode) ILOAD(av) × DC(min) × Vf
(24)
The power dissipation in the sense resistor must also be consid-
ered using I2R and the minimum duty cycle.
PCB Layout The board layout has a large impact on the per-
formance of the device. It is important to isolate high current
ground returns, to minimize ground bounce that could produce
reference errors in the device. The method used to isolate power
ground from noise sensitive circuitry is to use a star ground. This
approach makes sure the high current components such as the
input capacitor, output capacitor, and diode have very low imped-
ance paths to each other. Figure 3 illustrates the technique.
The ground from each of the components should be very close to
each other and be connected on the same surface as the com-
ponents. Internal ground planes should not be used for the star
ground connection, as vias add impedance to the current path.
In order to further reduce noise effects on the PCB, noise sensi-
tive traces should not be connected to internal ground planes.
The feedback network from the switcher output should have an
independent ground trace that goes directly to the exposed pad
underneath the device. The exposed pad should be connected to
internal ground planes and to any exposed copper used for heat
dissipation. If the grounds from the device are also connected
directly to the exposed pad the ground reference from the feed-
back network will be less susceptible to noise injection or ground
bounce.
To reduce radiated emissions from the high frequency switching
nodes it is important to have an internal ground plane directly
under the LX node. The plane should not be broken directly
under the node as the lowest impedance path back to the star
ground would be directly under the signal trace. If another trace
does break the return path, the energy will have to find another
path, which is through radiated emissions.
Figure 3. Star Ground Connection
Star Ground
LX
A4402
Current path
(off-cycle)
Current path (on-cycle)
RSENSE
L1
VIN1
RLOAD
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
14
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
PAD
A4402
C5
C2
C3
C4
C7
R2
R3
L1
C1 C8
TON
GND
FB2
VIN2
VO2
WDI
TSET
NPOR
ENB
VIN1
GND
LX
BOOT
ISEN
POR
FB1
C6
D1
V
IN1
V
SW
V
LIN
R5
R4
R6
R7 R1
PCB Layout Diagram
PCB
Thermal Vias
Trace (2 oz.)
Signal (1 oz.)
Ground (1 oz.)
Thermal (2 oz.)
A4402 Solder
C2
L1
R5 GND
U1
C4
VIN2
D1
C1 C8
R3
R2
C7
VSW
VLIN
R6
R7
C6
R4
C5
R1
VIN1
GND GND
GND
C3
GND
GND
Star Ground
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
15
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Pin Circuit Diagrams
Power Terminals
LX
GND GND
54 V
GND GND
7 V
VIN1
GND
54 V
VIN1
TON
GND
VIN2
FB1
FB2
WDI
TSET
NPOR
POR
ISEN
ENB
Logic Terminals
VIN1
BOOT
GND
10 V
10 V
VIN2
VO2
GND
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
16
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
C
SEATING
PLANE
C0.10
16X
6.10
0.65
0.45
1.70
3.00
5.00 ±0.10
3.00
3.00
3.00
1.20 MAX
0.15 MAX
0.65
0.25
(1.00)
4.40 ±0.10 6.40 ±0.20 0.60 ±0.15
4° ±4
0.25 +0.05
–0.06
0.15 +0.05
–0.06
21
16
GAUGE PLANE
SEATING PLANE
B
A
16
21
ATerminal #1 mark area
B
All dimensions nominal, not for tooling use
(reference JEDEC MO-153 ABT)
Dimensions in millimeters
Dimensions exclusive of mold flash, gate burrs, and dambar protrusions
Exact case and lead configuration at supplier discretion within limits shown
Reference land pattern layout (reference IPC7351 SOP65P640X110-17M);
All pads a minimum of 0.20 mm from all adjacent pads; adjust as necessary
to meet application process requirements and PCB layout tolerances; when
mounting on a multilayer PCB, thermal vias at the exposed thermal pad land
can improve thermal dissipation (reference EIA/JEDEC Standard JESD51-5)
PCB Layout Reference View
Exposed thermal pad (bottom surface)
C
C
Package LP, 16-Pin TSSOP
with Exposed Thermal Pad
Constant On-Time Buck Converter
With Integrated Linear Regulator
A4402
17
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Copyright ©2008-2012, Allegro MicroSystems, Inc.
Allegro MicroSystems, Inc. reserves the right to make, from time to time, such de par tures from the detail spec i fi ca tions as may be required to per-
mit improvements in the per for mance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the
information being relied upon is current.
Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the
failure of that life support device or system, or to affect the safety or effectiveness of that device or system.
The in for ma tion in clud ed herein is believed to be ac cu rate and reliable. How ev er, Allegro MicroSystems, Inc. assumes no re spon si bil i ty for its use;
nor for any in fringe ment of patents or other rights of third parties which may result from its use.
For the latest version of this document, visit our website:
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Revision History
Revision Revision Date Description of Revision
Rev. 7 April 10, 2012 Miscellaneous minor edits